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中国腐蚀与防护学报  2016, Vol. 36 Issue (1): 39-46    DOI: 10.11902/1005.4537.2015.010
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碳钢,耐候钢在3种典型大气环境中的腐蚀规律研究
汪川(),曹公旺,潘辰,王振尧,刘淼然
中国科学院金属研究所 沈阳 110016
Atmospheric Corrosion of Carbon Steel and Weathering Steel in Three Environments
Chuan WANG(),Gongwang CAO,Chen PAN,Zhenyao WANG,Miaoran LIU
Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
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摘要: 

针对热带雨林大气,海洋大气和工业大气3种环境开展碳钢和耐候钢的大气腐蚀规律研究.结果表明,碳钢和耐候钢在同一地区的动力学规律和产物以及产物间转化规律基本相似,但在不同地区的腐蚀机理差别很大,碳钢在海洋大气的腐蚀速率极高,该地区碳钢年腐蚀速率分别是工业大气的8.6倍,是热带雨林大气的29.4倍,导致这种差异的原因在于不同地区大气腐蚀特征因子不同.

Abstract

Atmospheric corrosion of carbon steel Q235 and 45#, and weathering steel Corten A was studied in three typical atmospheres at tropic rainforest-, marine- and industrial-exposure sites respectively. Results show that the carbon steels and the weathering steel exhibited more or less the same corrosion kinetics, the formation of rusts and their evolution for exposure in one test site. But they were significant different from those for exposure in other test sites. Finally, the influence factors on corrosion process and the corrosivity of the three atmospheres were also discussed.

Key wordscarbon steel    weathering steel    atmospheric corrosion    conversion of rust    semipermeable membrane
    

引用本文:

汪川,曹公旺,潘辰,王振尧,刘淼然. 碳钢,耐候钢在3种典型大气环境中的腐蚀规律研究[J]. 中国腐蚀与防护学报, 2016, 36(1): 39-46.
Chuan WANG, Gongwang CAO, Chen PAN, Zhenyao WANG, Miaoran LIU. Atmospheric Corrosion of Carbon Steel and Weathering Steel in Three Environments. Journal of Chinese Society for Corrosion and protection, 2016, 36(1): 39-46.

链接本文:

https://www.jcscp.org/CN/10.11902/1005.4537.2015.010      或      https://www.jcscp.org/CN/Y2016/V36/I1/39

Steel C Si Mn P S Cr Ni Cu Al Fe
Q235 0.14 0.01 0.33 0.011 0.02 --- --- --- --- Bal.
45# 0.42 0.28 0.58 0.011 0.015 0.04 0.02 0.02 --- Bal.
Corten A 0.09 0.3 0.35 0.081 0.005 0.48 0.27 0.28 0.037 Bal.
表1  碳钢和耐候钢的化学组成
Exposurestation Average temperature℃ / a AverageRH Average rainfallmm / a Average rainfall time (h / a) Average sunshine time (h / a)
Xishuangbanna (2010) 22.2 79 1281.6 111.44 1909.1
Wanning (2012) 25.1 85 1647.5 391.71 1832.5
Jiangjin (2012) 18.5 80 828.8 504.80 650.0
表2  实验站的环境参数
Exposurestation NO2 SO2 H2S NH3 Cl- Rain
pH SO42- / mgm-3 Cl- / mgm-3
Xishuangbanna (2010) --- 0.0212 --- 0.0147 0.0045 6.40 --- ---
Wanning (2012) 0.0130 0.0559 0.0113 0.0105 0.5039 5.34 3908 4599
Jiangjin (2012) 0.0262 0.8238 0.0159 0.0746 0.0036 5.12 11158 2133
表3  实验站的污染物参数
图1  碳钢和耐候钢在不同地区大气腐蚀速率随时间的变化曲线
Exposure station Q235 45# CortenA Category carbon steel
Xishuangbanna 17.33 17.33 18.66 C2
Wanning 509.48 377.78 233.4 ?C5
Jiangjin 59.42 54.78 46.62 C4
表4  碳钢和耐候钢曝晒第1 a的腐蚀速率及相应的腐蚀性等级
图2  耐候钢在3个地区暴露第1 a的锈层形貌
Station O K Al K Si K Cl K Mn K S K Fe K
Xishuangbanna A 44.64 --- --- --- --- --- 55.36
B 59.34 2.08 3.97 --- --- --- 34.62
C 45.74 --- --- --- --- --- 54.26
Jiangjin A 43.12 0.65 0.87 --- --- 0.62 54.74
B 30.54 --- --- --- --- 0.65 68.81
C 39.31 0.86 1.43 --- --- 0.68 57.71
wanning A 45.74 0.56 --- 0.32 0.56 --- 52.82
B 50.00 1.36 1.66 0.34 --- --- 46.64
C 44.20 --- --- 0.37 --- --- 55.43
表5  耐候钢在3个地区暴露第1 a锈层表面的元素含量
Exposure period O K Al K Si K Ca K Fe K
3 months Inner (A) 38.95 --- --- --- 61.05
Edge 51.94 2.41 2.46 4.10 39.09
Outer (B) 40.19 --- --- --- 59.81
12 months Inner (A) 45.74 --- --- --- 54.26
Edge 59.34 2.08 3.97 --- 34.62
Outer (B) 44.64 --- --- --- 55.36
表6  耐候钢在西双版纳地区锈层的元素含量
Site Type of steel Corrosion product (FOM)
Xishuangbanna Q235 γ-FeOOH(9.3), γ-Fe2O3(30.1), α-FeOOH(32.1), Fe3O4(38.5)
Corten A γ-FeOOH(10.0), ɑ-FeOOH(21.1), γ-Fe2O3(40.4)
Wanning Q235 Fe3O4(29) ,γ-FeOOH(31.6), SiO2(40.9)
Corten A γ-FeOOH(20.3), Fe3O4(25.9), SiO2(30.6)
Jiangjin Q235 γ-FeOOH(7.5), α-FeOOH(36.5),(NH4)2Fe(SO3)2 H2O(40.2)
Corten A γ-FeOOH(7.5), (NH4)2Fe(SO3)2H2O(20.4), α-FeOOH(31)
表7  碳钢和耐候钢在3个地区曝晒第1 a的大气腐蚀产物
图3  耐候钢在西双版纳地区暴露不同周期的锈层形貌
图4  Q235钢在西双版纳地区大气腐蚀产物的红外光谱
图5  Q235钢和耐候钢在江津地区曝晒3个月的腐蚀形貌
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