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Journal of Chinese Society for Corrosion and protection  2025, Vol. 45 Issue (3): 620-630    DOI: 10.11902/1005.4537.2024.202
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Corrosion Behavior of EH40 Marine Steel in Artificial Seawater at Low- and Ambient-Temperatures
LIU Jiabing, HUANG Shiyu, GUO Na(), GUO Zhangwei, LIU Tao
Institute of Marine Materials Science and Engineering, College of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, China
Cite this article: 

LIU Jiabing, HUANG Shiyu, GUO Na, GUO Zhangwei, LIU Tao. Corrosion Behavior of EH40 Marine Steel in Artificial Seawater at Low- and Ambient-Temperatures. Journal of Chinese Society for Corrosion and protection, 2025, 45(3): 620-630.

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Abstract  

The corrosion behavior of EH40 marine steel was assessed by means of immersion tests in an artificial seawater at 0 and 25 ℃ for various period respectively Then the variation of corrosion rate, morphology and composition of corrosion products were characterized via electrochemical measurement, scanning electron microscope equipped with an energy dispersive spectrometer, X-ray diffractometer and X-ray photoelectron spectroscopy etc. The results indicated that during the first three days of immersion, the corrosion rate of the steel at 0 ℃ was much higher with the formation fewer pits, which may be attributed to the high dissolved oxygen concentration and the uniform coverage of corrosion products on the steel surface in the low-temperature seawater. As the immersion period extended, the corrosion rate of the steel at 25 ℃ was higher than that at 0 ℃, which may be due to the higher electrochemical activity and less protectiveness of the formed product layer on EH40 steel at 25 ℃. The main iron-containing corrosion products formed at the two temperatures were FeOOH, Fe2O3 and Fe3O4. However, in the later stages of immersion in the artificial seawater at 25 ℃, precipitates of calcium and magnesium carbonate could form, which mixed with the iron-containing corrosion products to create a corrosion product film, further deteriorating the protectiveness of the rust layer.

Key words:  EH40 steel      low-temperature seawater      ambient-temperature seawater      corrosionmechanism     
Received:  07 July 2024      32134.14.1005.4537.2024.202
ZTFLH:  TG172  
Fund: China Postdoctoral Science Foundation(2023M742213);Postdoctoral Fellowship Program (Grade C) of China Postdoctoral Science Foundation(GZC20231538);Natural Science Foundation of Shanghai(24ZR1427800)
Corresponding Authors:  GUO Na, E-mail: naguo@shmtu.edu.cn

URL: 

https://www.jcscp.org/EN/10.11902/1005.4537.2024.202     OR     https://www.jcscp.org/EN/Y2025/V45/I3/620

Fig.1  Changes of pH (a) and DO (b) values of simulated seawater at 0 and 25 ℃ in a period of 14 d
Fig.2  Macroscopic morphology (a), histogram of corrosion rate (b), and histogram of corrosion amount (c) after immersion in seawater at 0 and 25 ℃ for 1, 3, 7 and 14 d
Fig.3  Optical photos of EH40 specimens after immersion in seawater at 0 ℃ (a-d) and 25 ℃ (e-h) for 1 d (a, e), 3 d (b, f), 7 d (c, g) and 14 d (d, h)
Fig.4  Bode (a, b) and Nyquist (c, d) plots of EH40 specimens immersed in simulated seawater at 0 ℃ (a, c) and 25 ℃ (b, d) for different time;the insets in Fig.4 (c, d) shows corresponding equivalent circuit models
Time / dRs / Ω·cm2CPEf / S·cm-2·s-n1nfRf / Ω·cm2CPEdl / S·cm-2·s-n2ndlRct / Ω·cm2χ2 / 10-4
0 ℃09.813.7 × 10-40.82---178925
39.284.6 × 10-40.77252.31.0 × 10-30.6221862.6
1411.001.5 × 10-30.7152.561.2 × 10-30.6610940.6
25 ℃09.583.6 × 10-40.79---17297.0
39.503.1 × 10-40.84150.56.2 × 10-40.6416910.3
1413.632.5 × 10-30.8610475.4 × 10-40.8911315.1
Table 1  Fitting values for components used in equivalent circuits
Fig.5  SEM images and corresponding EDS spectra of EH40 specimens after immersion in seawater at 0 ℃ (a-d) and 25 ℃ (e-h) for 1 d (a, e), 3 d (b, f), 7 d (c, g) and 14 d (d, h)
Time / dFeCaMgCOCl
0 ℃172.450.050.396.9616.700.06
369.180.210.294.4423.390.16
764.550.180.425.2126.711.00
1447.060.854.8110.6633.920.53
25 ℃180.060.110.687.628.570.05
365.450.270.925.6124.700.95
763.820.820.0612.8517.044.58
1440.1221.520.168.4328.091.40
Table 2  EDS element fraction of surface corrosion product film of EH40 steel sample after immersion in seawater at 0 and 25 ℃ for different time (mass fraction / %)
Fig.6  SEM cross-sectional images and corresponding EDS spectra of EH40 specimens after immersion in seawater at 0 ℃ (a) and 25 ℃ (b) for 14 d
Time / dFeCaMgCOCl
0 ℃174.660.620.460.4410.350.44
283.400.520.210.246.330.24
25 ℃326.2340.750.168.90`23.110.69
41.8059.510.167.7730.000.37
Table 3  Mass fraction of EDS elements in the film cross-section of the corrosion product of EH40 steel sample after being immersed in seawater at 0 and 25 ℃ for 14 d (mass fraction / %)
Fig.7  XPS fine peaks of Fe 2p3/2 of the corrosion product layers formed on EH40 specimens after immersion in seawater at 0 ℃ (a-d) and 25 ℃ (e-h) for 1 d (a, e), 3 d (b, f), 7 d (c, g) and 14 d (d, h)
Fig.8  XRD patterns of EH40 specimens after immersion in seawater at 0 ℃ (a) and 25 ℃ (b) for 1, 3, 7 and 14 d
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