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中国腐蚀与防护学报  2026, Vol. 46 Issue (3): 777-786     CSTR: 32134.14.1005.4537.2025.213      DOI: 10.11902/1005.4537.2025.213
  研究报告 本期目录 | 过刊浏览 |
铝颜料形貌对有机硅涂层高温失效行为的影响机制
赵统君1,2, 王星尧1, 陈泽浩1, 杨莎莎1, 王金龙1(), 陈明辉1, 朱圣龙2, 王福会1
1.东北大学腐蚀与防护中心 沈阳 110819
2.中国科学院金属研究所 师昌绪先进材料创新中心 沈阳 110016
Influence of Particle Shape of Al-pigments on High-temperature Degradation Behavior of Silicone Composite Coatings
ZHAO Tongjun1,2, WANG Xingyao1, CHEN Zehao1, YANG Shasha1, WANG Jinlong1(), CHEN Minghui1, ZHU Shenglong2, WANG Fuhui1
1.Corrosion and Protection Center, Northeastern University, Shenyang 110819, China
2.Shi -Changxu Innovation Center for Advanced Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
引用本文:

赵统君, 王星尧, 陈泽浩, 杨莎莎, 王金龙, 陈明辉, 朱圣龙, 王福会. 铝颜料形貌对有机硅涂层高温失效行为的影响机制[J]. 中国腐蚀与防护学报, 2026, 46(3): 777-786.
Tongjun ZHAO, Xingyao WANG, Zehao CHEN, Shasha YANG, Jinlong WANG, Minghui CHEN, Shenglong ZHU, Fuhui WANG. Influence of Particle Shape of Al-pigments on High-temperature Degradation Behavior of Silicone Composite Coatings[J]. Journal of Chinese Society for Corrosion and protection, 2026, 46(3): 777-786.

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摘要: 

研究了铝颜料形貌对有机硅涂层高温失效行为的影响机制。以Ti-6Al-4V合金为基体,制备了未添加铝粉(0F)、添加球形铝粉(2S)和添加片状铝粉(2F)的3种有机硅复合涂层。通过500 ℃热暴露实验,结合拉伸测试、断口形貌分析及微观表征,系统研究了涂层的耐热性能、力学性能与失效行为。结果表明:片状铝粉(2F)通过诱导裂纹多重偏转,提升了涂层的韧性(60.89 kJ/m3,较0F涂层提高65%),高温下其桥联效应能有效耗散热失配应变能,抑制了贯穿性裂纹的形成,使涂层在100 h热暴露后保持结构完整。相比之下,0F与2S涂层因热应力累积及树脂降解发生严重剥落。研究表明,片状铝粉通过协同增韧机制(裂纹路径延长与桥联效应)可显著提升有机硅涂层在高温下的韧性,这为设计高性能耐热防护涂层提供了基于形貌调控的新策略。

关键词 耐热有机硅涂层片状铝粉裂纹偏转韧性    
Abstract

The influence of the particle shape of Al-pigments on the high-temperature degradation behavior of the organic silicone coatings on Ti-6Al-4V alloy was investigated in the precent article. First a coating (0F), as the calibrator was prepared by using TiO2-particles as the pigment and with a ratio of TiO2 to organic silicone resin of 3:2 (mass fraction). Then other two silicone composite coatings (2S) and (2F) were prepared by replacing 1/3 of the TiO2-particles in the (0F) coating by 1% (mass fraction) of spherical Al-powder and 1 mass fraction of flake Al-powder, respectively. Then the variation of the microstructure, fracture morphology, and mechanical properties of the three coatings on Ti-6Al-4V alloy were comparatively examined during the heat exposure testing at 500 ℃, in terms of the effect of the partially replacing TiO2 particles with spherical Al-particles (2S) and flake Al-particles (2F) on the thermal resistance, mechanical properties, and failure behavior of the organic silicone composite coatings. The results showed that the incorporation of flake-Al particles (2F) could significantly enhance the toughness of coating by inducing multiple crack deflections (namely, 60.89 kJ/m3, 65% higher than 0F coating). At elevated temperatures, their bridging effect could effectively dissipate the thermal mismatch strain energy, suppress the formation of through-cracks, allowing the coating to maintain structural integrity even after 100 h of heat exposure. In contrast, 0F and 2S coatings exhibited severe spalling due to the accumulation of thermal stress and resin degradation. These findings reveal that, the incorporation of flake Al-powder could significantly enhance the toughness of organic silicone coatings at high temperatures through a synergistic toughening mechanism (crack path extension and bridging effects), therewith providing a novel strategy for designing high-performance and heat-resistant coatings through regulating the particle shape of pigments.

Key wordsheat-resistant silicone coating    flake aluminum powder    crack deflection    toughness
收稿日期: 2025-07-05      32134.14.1005.4537.2025.213
ZTFLH:  TG174  
通讯作者: 王金龙,E-mail:Wangjinlong@mail.neu.edu.cn,研究方向为耐热型有机涂层
Corresponding author: WANG Jinlong, E-mail: Wangjinlong@mail.neu.edu.cn
作者简介: 赵统君,男,1992年生,博士生
SamplesASRTiO2Sphere-AlFlake-Al
0F4060--
2S404020-
2F4040-20
表1  3种有机硅复合涂层配方组成
图1  耐热颜料的形貌表征
图2  制备态0F、2S和2F涂层的表面和截面形貌
图3  制备态0F、2S和2F涂层的力学性能
图4  制备态0F、2S和2F涂层的断口表面形貌
图5  0F、2S和2F涂层在500 ℃热暴露过程中的质量变化曲线
图6  热暴露测试前后0F、2S和2F涂层的XRD图谱
图7  热暴露测试前后0F、2S和2F涂层的红外光谱
图8  热暴露测试前后0F、2S和2F涂层的表面三维形貌
图9  热暴露测试后0F、2S和2F涂层的表面和截面形貌
图10  热暴露测试中0F、2S和2F涂层的断裂机制示意图
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