Please wait a minute...
最新录用 | 当期目录 | 过刊浏览 | 热点文章 | 虚拟专辑 | 阅读排行 | 下载排行 | 引用排行 | 期刊订阅
中国腐蚀与防护学报  2014, Vol. 34 Issue (1): 75-81    DOI: 10.11902/1005.4537.2013.065
  本期目录 | 过刊浏览 |
高效无公害钢铁表面亮化液研究
苏义祥1(), 赵晓莉2, 郭海锋2, 徐壮2, 雷雨2
1. 兰州理工大学 甘肃省有色金属新材料重点实验室 兰州 730050
2. 兰州理工大学材料科学与工程学院 兰州 730050
Efficient and Pollution-free Brightening Solution for Steel Surface
SU Yixiang1(), ZHAO Xiaoli2, GUO Haifeng2, XU Zhuang2, LEI Yu2
1. State Key Laboratory of Gansu Advanced Nonferrous Metal Materials, Lanzhou University of Technology, Lanzhou 730050, China
2. School of Material Science and Engineering, Lanzhou University of Technology, Lanzhou 730050, China
全文: PDF(3414 KB)   HTML
摘要: 

研制了一种用于钢铁构件涂层制备的预处理综合亮化液,集除油、除锈、磷化、钝化为一体,具有高效环保、成本低廉等特点,可在常温下擦拭或浸渍钢铁表面。实验通过单因素和正交实验方案确定了亮化液组分,其中不含有F-,NO2-和Cr3+等毒性离子。通过光学显微镜观察了磷化膜形貌,并测试了亮化液总酸度点、游离酸度点、耐蚀性等。结果表明：用该亮化液处理试样后表面形成的磷化膜薄而致密均匀,耐蚀性好,可直接用于涂层的制备。
关键词 ： 钢铁表面,  亮化液,  磷化膜    
Abstract：

A comprehensive brightening solution was developed for pretreatment of iron and steel parts before coatings application. The brightening solution can act as agent for simultaneous removal oil or rust on and phosphatization of the steel surface. The solution is free from F-, NO2-, Cr3+ and other toxic ions, thereby environmental friendly. The steel parts can be easily pretreated by wiping with or dipping in the solution at ambient temperature. The surface and cross sectional morphology of phosphating film was observed by OM and the corrosion resistance of the film was also examined. It showed that the phosphating films formed on the steel surface is dense, thin and uniform, with excellent corrosion resistance. Coatings can be applied directly on the phosphatized steels.
Key words： steel surface    brightening solution    phosphating film
收稿日期: 2013-05-06     
ZTFLH:  TG178  
服务
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章
苏义祥
赵晓莉
郭海锋
徐壮
雷雨

引用本文:

苏义祥, 赵晓莉, 郭海锋, 徐壮, 雷雨. 高效无公害钢铁表面亮化液研究[J]. 中国腐蚀与防护学报, 2014, 34(1): 75-81.
Yixiang SU, Xiaoli ZHAO, Haifeng GUO, Zhuang XU, Yu LEI. Efficient and Pollution-free Brightening Solution for Steel Surface. Journal of Chinese Society for Corrosion and protection, 2014, 34(1): 75-81.

链接本文:

https://www.jcscp.org/CN/10.11902/1005.4537.2013.065      或      https://www.jcscp.org/CN/Y2014/V34/I1/75

Test No. HCl ZnO KClO3 Zn(H2PO4)2 C4H6O6 Zn(NO3)2
1 + + + + + +
2 + + + + + -
3 + - + + + +
4 - + + + + +
5 + + + - + +
6 + + + + - +
7 + + - + + +
表1  单因素实验
Test No. H3PO4
mL/L 		ZnO
g/L 		KClO3
g/L 		Zn(H2PO4)2
g/L 		C4H6O6
g/L 		Zn(NO3)2
g/L 		OP-10
g/L 		CuSO4intravenous drip time / s
1 300 10 3 8 6 3 8 77
2 300 12 4 9 8 4 10 62
3 300 14 5 10 10 5 12 125
4 310 10 3 9 8 5 12 68
5 310 12 4 10 10 3 8 75
6 310 14 5 8 6 4 10 128
7 320 10 4 8 10 4 12 176
8 320 12 5 9 6 5 8 87
9 320 14 3 10 8 3 10 169
10 300 10 5 10 8 4 8 85
11 300 12 3 8 10 5 10 92
12 300 14 4 9 6 3 12 78
13 310 10 4 10 6 5 10 158
14 310 12 5 8 8 3 12 98
15 310 14 3 9 10 4 8 89
16 320 10 5 9 10 3 10 82
17 320 12 3 10 6 4 12 63
18 320 14 4 8 8 5 8 56
表2  L18(37) 正交实验及CuSO4溶液点滴实验结果
图1  亮化液各组分用量与耐蚀性的关系曲线
Test item Test result Normative reference Standard code
Exterior of lighting solution Colorless clear liquid，
no precipitation or floc 		GB /T 12612- 2005 ---
pH of lighting solution 1 GB /T 12612- 2005 ---
Density / gcm-3 1.22 GB /T 12612- 2005 ---
Total acidity point of lighting solution 1068 GB /T 12612- 2005 ---
Free acidity of lighting solution 406 GB /T 12612- 2005 ---
Exteriorof phosphate coating Gray GB /T 12612- 2005 ---
Corrosion resistance against 3%NaCl solution / h 3 GB /T 12612- 2005 ---
Corrosion resistance against CuSO4 intravenous drip / s 204 GB /T 12612- 2005 ---
Antirust period of phosphating film / d >90 GB /T 12612- 2005 ≥7
Bonding strength between phosphating film and substrate ISO0 level
(ASTM5B level) 		ISO-2409/ASTM
D3359-B 		≥1 level
（4B level）
表3  亮化液和磷化膜主要性能测试结果
图2  磷化膜表面形貌
图3  涂层与基体结合面形貌
[1] Liang C H. Modern Corrosion Science and Protection Technology[M]. Shanghai: East China University of Science and Technology Press, 2007: 178-179
[1] (梁成浩. 现代腐蚀科学与防护技术[M]. 上海: 华东理工大学出版社, 2007: 178-179)
[2] Wang P, Sun X L, Ma D W, et al. Investigation and analysis of atmospheric corrosionfor power transmission and transformation equipment[J]. Corros. Sci. Prot. Technol., 2012, 24(6): 525-526
[2] (王平, 孙心利, 马东伟等. 输变电设备大气腐蚀情况调查与分析[J]. 腐蚀科学与防护技术, 2012, 24(6): 525-526)
“Surface Treatment Manual”pipeline Committees. Surface Treatment Processes Manual[M]. Shanghai: Shanghai Science and Technology Press, 1991, 38-44
(《表面处理工艺手册》编审委员会编. 表面处理工艺手册[M]. 上海: 上海科学技术出版社, 1991, 38-44)
[4] Guo X L, Zhong P, Xiao X. “Four in One”steel processing solution at room temperature[J]. Surf. Technol., 2002, 31(3): 69-71
[4] (郭贤烙, 钟萍, 肖鑫. “四合一”常温钢铁处理液的研究[J]. 表面技术, 2002, 31(3): 69-71)
[5] Liu Y, Guan L X, Xiong J D. Study of “4 in 1”phosphate fluid forsteelsurface treatment[J]. New Technol. New Process, 2009, (4): 94-98
[5] (刘勇, 关鲁雄, 熊俊德. 钢铁表面处理“四合一”磷化液的研究[J].新技术新工艺, 2009, (4): 94-98)
[6] Zeng D F, Liu Z M, Zhuo H H. Development and application of the single component of the environment-friendly low-temperature phosphating solution[J]. Surf. Technol., 2001, 30(2): 10-11
[6] (曾德芳, 刘志明, 卓海华. 环保型单组分低温磷化液的研制与应用[J]. 表面技术, 2001, 30(2): 10-11)
[7] Wang G P, Xiao C B. The performance of environmental and multifunctional phosphating solution[J]. J. Mater. Prot., 2011, 44(4): 58-60
[7] (王桂萍, 肖承博. 环保型多功能磷化液的磷化性能[J]. 材料保护,2011, 44(4): 58-60)
[8] Wen S N, Nie C M, He X M. New 4-in-1 removing agent for oils and rust[J]. Chem. Ind. Times, 2009, 23(1): 27-32
[8] (文松年, 聂长明, 何晓梅. 新型四合一除油除锈剂的研制[J]. 化工时刊, 2009, 23(1): 27-32)
[9] Han E S, Wang H Z, Zhang X G, et al. Phosphating process for steel at ambient tempertures[J]. Corros. Sci. Prot. Technol., 2006, 18(5): 341-344
[9] (韩恩山, 王焕志, 张新光等. 常温钢铁磷化处理的研究[J]. 腐蚀科学与防护技术, 2006, 18(5): 341-344)
[10] GB/T 12612-2005. General technical conditions of the multifunctional steel surface treatment solutionB/T 12612-2005. General technical conditions of the multifunctional steel surface treatment solution[S]
[10] (GB/T 12612-2005. 多功能钢铁表面处理液通用技术条件B/T 12612-2005. 多功能钢铁表面处理液通用技术条件[S])
[11] Zhen G J. Filmadhesion and testing methods[J]. Anal. Test., 2003, (2): 30-32
[11] (郑国娟. 漆膜附着力及其测试方法[J]. 分析测试, 2003, (2): 30-32)
[12] Hu C X. A Practical Manual for Surface Pretreatment[M]. Beijing: Chemical Industry Press, 2003, 164-166
[12] (胡传炘. 实用表面前处理手册[M]. 北京: 化学工业出版社, 2003, 164-166)
[13] Donofrio J. Zinc phosphating[J]. Met. Finish., 2000, 98(6): 60-73
[14] Fang F, Yu J, Gu H Y, et al. Research of low-temperature fast phosphatizing solutionformetalwire drawing[J]. J. Southeast Univ.(Nat. Sci.), 2005, 35(2): 253-256
[14] (方峰, 于金, 顾菡妍等. 金属拉丝用低温快速磷化处理工艺研究[J]. 东南大学学报 (自然科学版), 2005, 35(2): 253-256)
[15] Li G, Niu L, Lian J, et al. A black phosphate coating for C1008 steel[J]. Surf. Coat. Technol., 2004, 176(2): 215-221
[16] Ping L. The preparation of solution for derustiny degreasing and phosphorizing steel[J]. J. China Inst. Metrol., 2001, 12(1): 50-53
[16] (平磊. 钢铁除锈除油磷化液的研制[J]. 中国计量学院学报, 2001, 12(1): 50-53)
[1] 张圣麟 李朝阳 陈华辉 荆树科 陈燕燕. 铝合金稀土硝酸盐磷化的电化学行为[J]. 中国腐蚀与防护学报, 2009, 29(1): 59-63.

版权所有 © 2017 《中国腐蚀与防护学报》编辑部　
地址: 沈阳市文化路72号, 中国科学院金属研究所(110016)
电话: +86-024-23971318，024-23971819　E-mail: jcscp@imr.ac.cn
本系统由北京玛格泰克科技发展有限公司设计开发 技术支持：support@magtech.com.cn