中国腐蚀与防护学报, 2026, 46(4): 989-1000 DOI: 10.11902/1005.4537.2025.277

综合评述

扫描振动电极技术(SVET)在缓蚀剂研究中的应用

黎敏, 魏高飞, 邓书端, 李向红,

西南林业大学材料与化学工程学院 西南地区林业生物质资源高效利用国家林业和 草原局重点实验室 昆明 650224

Application of Scanning Vibration Electrode Technology (SVET) in Research of Corrosion Inhibitors

LI Min, WEI Gaofei, DENG Shuduan, LI Xianghong,

Key Laboratory of State Forestry and Grassland Administration on Highly-Efficient Utilization of Forestry Biomass Resources in Southwest China, College of Materials and Chemical Engineering, Southwest Forestry University, Kunming 650224, China

通讯作者: 李向红,E-mail:xianghong-li@163.com,研究方向为缓蚀剂

收稿日期: 2025-09-06   修回日期: 2025-10-12  

基金资助: 国家自然科学基金.  52161016
云南省基础研究计划杰出青年基金.  202001AV070008
云南省万人计划青年拔尖人才专项.  51900109

Corresponding authors: LI Xianghong, E-mail:xianghong-li@163.com

Received: 2025-09-06   Revised: 2025-10-12  

Fund supported: National Natural Science Foundation of China.  52161016
Research Project for Distinguished Young Scholars in Yunnan Province.  202001AV070008
Special Project of "Top Young Talents" of Yunnan Ten Thousand Talents Plan.  51900109

作者简介 About authors

黎敏,男,1989年生,博士生

摘要

聚焦于扫描振动电极技术(SVET)在缓蚀剂研究领域的应用,阐述了SVET的基本原理,梳理了SVET在缓蚀剂作用机制探究、性能评估及新型缓蚀剂开发等方面的应用进展。在作用机制探究方面,SVET能够实时监测缓蚀剂作用下金属表面的离子电流分布与变化,直观展现缓蚀剂对腐蚀电化学反应的抑制过程,为深入理解缓蚀机理提供关键数据支持。在性能评估方面,SVET可量化缓蚀效率,精准对比不同缓蚀剂效果。在新型缓蚀剂研发方面,SVET测试有助于筛选缓蚀剂有效成分、优化配方。并对SVET未来发展方向和应用前景进行了展望。

关键词: 扫描振动电极技术 ; 缓蚀剂 ; 腐蚀防护 ; 应用进展

Abstract

This paper focuses on the application of scanning vibration electrode technology (SVET) in the field of corrosion inhibitor research. The basic principle of SVET was expounded, and the progress of SVET application was summarized in aspects such as revealing the mechanism related with the action of corrosion inhibitors, assessing their performance and the developing of new corrosion inhibitors etc. In terms of exploring the mechanism of action, SVET can monitor in real time the ion current distribution and changes on the metal surface under the action of corrosion inhibitors, intuitively demonstrating the inhibition process of corrosion inhibitors on the electrochemical reaction of corrosion. Therefore, it can provide key data support for a deeper understanding of the corrosion inhibition mechanism. In terms of performance evaluation, SVET can quantify corrosion inhibition efficiency and precisely compare the effect of different corrosion inhibitors. In the research and development of new corrosion inhibitors, SVET testing is helpful for screening the effective components of corrosion inhibitors and optimizing their formula. In addition, this paper looks forward to the future development direction and application prospects of SVET, aiming to promote SVET to play a greater role in the research of corrosion inhibitors and further facilitate the innovative development of corrosion protection technologies.

Keywords: scanning vibration electrode technology ; corrosion inhibitor ; corrosion protection ; application progress

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黎敏, 魏高飞, 邓书端, 李向红. 扫描振动电极技术(SVET)在缓蚀剂研究中的应用. 中国腐蚀与防护学报[J], 2026, 46(4): 989-1000 DOI:10.11902/1005.4537.2025.277

LI Min, WEI Gaofei, DENG Shuduan, LI Xianghong. Application of Scanning Vibration Electrode Technology (SVET) in Research of Corrosion Inhibitors. Journal of Chinese Society for Corrosion and Protection[J], 2026, 46(4): 989-1000 DOI:10.11902/1005.4537.2025.277

金属腐蚀一般是指金属表面与环境介质(水和氧)发生电化学作用,导致金属性能劣化的现象[1]。根据差异化腐蚀环境的性质,可以分为湿腐蚀和干腐蚀[2,3]。根据金属损伤的形态,可以分为均匀腐蚀、点蚀、缝隙腐蚀、晶间腐蚀、氢脆等[4,5]。腐蚀造成的经济损失巨大,每年因金属腐蚀造成的经济损失约占全球GDP的2%~4%,所以金属的腐蚀防护具有重要的意义常见的方法包括镀层、缓蚀剂、涂层、合金化、阴极保护等[6,7],其中,缓蚀剂因其具有添加量少、反应见效快、通用性强等特点在工业生产中被广泛应用[8,9]。不同缓蚀剂对各类金属在复杂介质中的作用机制和效果差异较大,深入研究缓蚀剂的性能与作用原理至关重要。

缓蚀性能研究主要包括试验操作、量子化学计算与第一性原理计算、分子动力学模拟等。实验方法包括传统失重法、电化学测试法、动态环境模拟、表面测试法等。其中,通过测量金属试片在腐蚀介质中的质量损失计算腐蚀速率(失重法),是最基本的评价方法。与传统失重法相比,电化学测试方法不仅可以提供腐蚀抑制效率,还能基于结果判断抑制机理为阳极抑制或者阴极[10,11]抑制。但是常规电化学测试方法通常是对整个金属样品表面进行宏观测试,无法对特定位置进行差异化分析和局部电信号识别,故而无法对腐蚀过程和缓蚀机理进行进一步的研究分析。微区电化学测试技术的发展可以改变这一现状。

扫描振动电极技术(SVET)作为一种强大的微区电化学测量技术,能够在不干扰体系的前提下,对金属表面微区的离子电流进行高精度测量,从而实时监测腐蚀过程中阳极和阴极反应电流或电位的空间分布与动态变化。SVET目前已被应用于电偶腐蚀[12~16]、点蚀[17~20]缝隙腐蚀[21]、应力腐蚀开裂[22]、微生物影响腐蚀[23~25]、无机涂层[26~29]等方面的研究。近年来,SVET在缓蚀剂研究领域也得到了广泛应用,为揭示缓蚀剂的作用机制、评估缓蚀性能以及开发新型缓蚀剂提供了有力的技术支撑。

1 SVET技术原理

1.1 技术起源与发展

SVET工作原理是在一个电解池中,固定一个参比电极,工作电极与参比电极之间的电流与其电势差、距离以及电解液的电导率有直接关系。如果将两个电极的体积缩小成微电极,距离也缩小到10~100 μm,扫描样品时两个电极同步移动,则成为了扫描参比电极技术(SRET)技术。通过SRET获得的电流密度容易产生噪声,这个问题随着溶液电导率的增加而加剧。通过使电极振动,可以显著降低噪音并提高灵敏度。振动产生信号调制(正弦信号),锁定放大器使用该信号调制来显著提高信噪比,这是SVET的基础,也是与SRET相比的主要区别[30]

浸入腐蚀溶液中的金属表面会发生氧化还原反应,腐蚀过程中会有离子电流的流动。在腐蚀体系中,金属发生腐蚀反应时,阳极区域金属溶解产生阳离子进入溶液,形成阳极电流;阴极区域则发生还原反应,消耗溶液中的氧化剂(如溶解氧),产生阴极电流。这些电流的流动会在溶液中形成电位梯度。SVET正是通过在金属表面上方一定高度处放置一个振动的微电极,该微电极在振动过程中会交替处于不同电位区域,从而感应到电位差,并将测得的电位信号转化为相应的直流电流信号,显示局部范围内电流密度变化的技术[31,32]

1.2 技术优势与局限性

1.2.1 优势

高灵敏度与空间分辨率:SVET能够检测到微小的离子电流变化,灵敏度可达皮安级,与此同时,空间分辨率可达微米级。这使得它能够精确地探测金属表面微区的腐蚀活性差异,捕捉到缓蚀剂作用下腐蚀反应的细微变化,对于研究局部腐蚀现象和缓蚀剂的微观作用机制具有重要意义[33]

原位测量:SVET技术可以在金属样品处于实际腐蚀环境中时进行原位测量,无需将样品取出或对体系进行额外处理,避免了因样品处理过程对腐蚀原始状态的干扰。同时,在测试过程中,可以实时监测腐蚀随时间的变化规律及缓蚀剂添加后对材料耐蚀性的影响,为研究缓蚀剂性能提供了有效方法[34]

非侵入性:SVET通过在溶液中感应电位梯度来测量离子电流,微电极不与金属表面直接接触,不会对金属表面的腐蚀过程和缓蚀剂的作用产生干扰,保证了测量结果的真实性和可靠性。

1.2.2 局限性

图1为SVET测试的原理图[35]。由图可知,SVET测试时存在如下局限性:(1) 测量时探头不在样品表面,而是在表面上方一定距离处进行,通常为100~200 μm,因此不能测到表面的真实电流。(2) 用于测试的典型解决方案中的噪声水平(0.01~0.1 M)约为1 μA·cm-2。因此较低的电流会被忽略。一个例子是,样品的阳极活性非常集中,很容易被检测到,而阴极活性则是分散的,表面的其余部分和电流密度变得小于检测极限[35]。(3) 电流是三维流动的,而检测通常只在z方向或者zx方向进行。(4) SVET探测器的运动,有时还有振动本身,可以增强氧气向样品表面的输送。这种输送对阳极反应影响不大,但是影响阴极还原反应,因而会导致测试出的阳极电流与阴极电流不匹配[36]。(5) 部分电流逃逸,并没有从测试平面穿过。

图1

图1   SVET原理图[35]

Fig.1   SVET schematic diagram[35]


2 SVET在缓蚀剂作用机制研究中的应用

2.1 金属/缓蚀剂界面电荷转移机制

在金属腐蚀过程研究中,缓蚀剂分子与金属表面之间的电荷转移对腐蚀抑制起着关键作用。SVET能够精确测量金属表面局部的电流密度变化,进而研究界面电荷转移机制[36]。缓蚀剂分子的吸附过程并非瞬间完成,而是经历了一个动态的过程。初始阶段,缓蚀剂分子快速吸附在金属表面活性位点,导致电流密度迅速下降;随着时间推移,缓蚀剂分子在表面逐渐形成致密的吸附层,电流密度趋于稳定,这一过程清晰地展示了缓蚀剂通过改变金属/溶液界面电荷转移过程来抑制腐蚀的机制[37]

Luo等[38]使用生物质基木质素作为原料,通过重构和表面官能团修饰技术制备出改性纳米木质素缓蚀剂,并研究该缓蚀剂对碳钢在酸性介质中的缓蚀效果。如图2所示,该研究采用SVET技术实时原位监测不同浓度改性纳米木质素缓蚀剂(DMC-NL)对碳钢的缓蚀性能。结果表明,在未添加缓蚀剂的情况下,金属表面存在明显的阳极/阴极区域,表面电势差较大;随着缓蚀剂的加入,阳极/阴极区表面电势差降低并且阳极区域面积显著减小,证实缓蚀剂同时抑制腐蚀过程。且DMC-NL缓蚀效果随着浸泡时间的延长而增加。

图2

图2   DMC-NL制备流程示意图,不同添加量DMC-NL对碳钢在盐酸溶液中浸泡1、2、4和6 h实时原位SVET图和DMC-NL在HCl溶液中对碳钢缓蚀机理示意图与缓蚀效率对比图[38]

Fig.2   Schematic diagram of DMC-NL preparation process (a), real-time in-situ SVET diagram of carbon steel immersed in hydrochloric acid solution for 1, 2, 4 and 6 h with different dosage of DMC-NL (b) and schematic diagram of corrosion inhibition mechanism of DMC-NL on carbon steel in HCl solution and comparison diagram of corrosion inhibition efficiency (c)[38]


Mouanga等[39]围绕缓蚀剂铈盐对Fe-Al电偶对的抑制作用开展了系统性研究,结果证明,铈盐通过生成Ce(OH)4和CeO2覆盖在Fe-Al电偶对表面,抑制反应进行,可以大大降低腐蚀速率。Montemor等[40]利用SVET和电化学阻抗谱(EIS)技术研究了添加SiO2或CeO2纳米粒子的有机硅烷涂层对镀锌钢的防腐性能。SVET测试揭示了纳米粒子在微观尺度上的防腐机制。研究表明,含SiO2或CeO2纳米粒子的双[三乙氧基甲硅烷基丙基]四硫化硅烷(BTESPT)硅烷膜相比空白膜均能提升整体防腐性能。然而,在划伤区域,SiO2纳米粒子对抑制腐蚀反应效果甚微,而CeO2表现出显著的抑制能力。这主要得益于CeO2在宽pH范围下的稳定性及其螯合能力,有助于稳定钝化膜。

2.2 缓蚀剂吸附行为与成膜过程

缓蚀剂在金属表面的吸附行为和成膜过程直接影响其缓蚀效果。SVET可以通过监测离子电流的变化,实时追踪缓蚀剂的吸附与成膜动态[41]。在浸泡初期,SVET检测到金属表面存在明显的阳极和阴极电流区域,表明腐蚀反应较为活跃。随着浸泡时间延长,当缓蚀剂分子开始吸附在金属表面时,阳极区域的电流密度逐渐减小,同时阴极区域的电流分布也发生改变[42]。这一过程中,SVET不仅能够直观地呈现缓蚀剂吸附与成膜的空间位置和发展过程,还能通过电流密度的定量变化评估缓蚀剂膜的完整性,为深入理解缓蚀剂的防护机制提供了直观且准确的数据支持。

木质素是一种典型的具有三维网状结构和丰富官能团的生物大分子物质,Liao等[43]聚焦于木质素磺酸钠(SLS),采用SVET方法探究了其在1 mol·L-1 HCl介质中的缓蚀机理。如图3所示,经长时间浸泡后,空白碳钢遭受严重腐蚀。添加SLS后,表面电位差显著降低。此外,阳极面积减小,表明相应的腐蚀电流密度较低,SLS可以有效地抑制腐蚀。这是由于SLS中含有大量的磺酸基和羟基,因此其表现出优异的水溶性,并且能与金属离子快速形成络合物,在Q235钢表面形成一层薄膜。当缓蚀剂吸附到金属材料表面时,富含磺酸盐的亲水面朝向水溶液,从而迅速形成致密的保护膜,防止腐蚀。此外,缓蚀剂的苯环结构可以与水中Cl-和H+形成络合物,进而进一步提升其缓蚀能力。

图3

图3   SLS制备流程图,SLS在1 mol·L-1 HCl中分散的SEM图及密度泛函化计算,碳钢在1 mol·L-1 HCl中不同浸泡时间后的电位差分布及SLS对Q235碳钢盐酸溶液中缓蚀机理示意图[43]

Fig.3   SLS preparation flow chart (a), SEM image and density functional calculation of SLS dispersion in 1 mol·L-1 HCl (b), the potential difference distribution of carbon steel after different soaking time in 1 mol·L-1 HCl: A1-A30 mg·L-1 SLS was added for 0.5, 3 and 12 h; b1-b3 20 mg·L-1 SLS 0.5, 3, 12 h (c), schematic diagram of inhibition mechanism of (d) SLS on Q235 carbon steel in hydrochloric acid solution (d)[43]


Fan等[44]提出了一种纳米材料表面含有大量氧空位的环氧复合涂层的制备新思路,由图4可得,这种新型高效钝化型防腐涂层可有效提升物理阻隔性能与选择性传输氧气性能。团队采用SVET等表征手段对表面钝化膜的成分与分布进行了原位分析,明确了其防腐蚀机理。

图4

图4   高压氧腐蚀后α-Fe2O3涂层和(2) OV-Fe2O3涂层的外观与基板状态,以及对基板表面的表征结果

Fig.4   Appearance and substrate state of α-Fe2O3 coating and (2) OV-Fe2O3 coating after hyperbaric oxygen corrosion, and characterization results of substrate surface: (a) EIS, (b) SEM, (c) XPS, (d) SVET


Forget等[45]以正戊烷磷酸对Al的表面改性为切入点。采用SVET进行了系统研究,发现未改性的Al表面的腐蚀电流密度较高,且分布不均匀,采用正戊烷磷酸改性工艺改性的Al表面电流密度较低且分布均匀,而采用正戊烷磷酸乙醇改性工艺的Al表面电流密度也较低但是存在一些不均匀分布。说明水溶液中金属表面吸附的正戊烷磷酸分子更多且均匀性更好。

Montemor等[46]通过对比实验探究了硝酸铈/硝酸镧预处理工艺对AZ31镁合金耐蚀性的影响。研究采用XPS、俄歇电子能谱学(AES)和SVET技术,系统分析了不同预处理条件下合金在0.005 mol/L NaCl溶液中的腐蚀行为。数据表明:硝酸铈预处理后,合金表面膜层中检测到稀土阳离子富集;Cl-环境中,预处理可显著抑制AZ31的腐蚀反应,且保护效果与处理时长呈正相关性。该研究为镁合金表面改性工艺优化提供了实验依据。

Jamil等[47]聚焦于钢筋浸在含有4%氨基醇基缓蚀剂中的腐蚀抑制行为。研究表明,缓蚀剂吸附到钢筋表面后,初始会引起表面活性的升高,随后阳极活性完全被抑制。

2.3 缓蚀剂在异种材料防护中的应用监测

在腐蚀体系中,金属表面由于成分、组织的不均匀性以及环境因素的差异,会形成众多微小的腐蚀电池,这些微电池驱动着腐蚀反应的进行。缓蚀剂的作用之一是抑制腐蚀微电池的活性。采用SVET技术可以清晰地观察到缓蚀剂对腐蚀微电池阴阳极反应的影响。通过分析SVET得到的电流分布图像,还可以进一步了解缓蚀剂对腐蚀微电池分布和活性的影响规律,为优化缓蚀剂配方和提高防护效果提供依据。

Simões等[48]通过动电位极化曲线、EIS和SVET研究了磷酸钠对电镀锌钢切割边缘腐蚀的影响。如图5所示,在非抑制性溶液中,当Zn腐蚀产物沿峰值阴极电流位置产生的同心白线沉淀时,阴极会远离阳极。磷酸钠通过沉淀具有阻隔性能的凝胶状磷酸锌簇来抑制切割边缘的腐蚀。在某些条件下,该层可能会发生分解和再钝化。

图5

图5   在不含和含有磷酸盐的0.01 mol/L NaCl中浸泡不同时间后,离子电流密度(μA·cm-2)在切割边缘的分布[48]

Fig.5   Distribution of ion current density (μA·cm-2) at the cutting edge after soaking in 0.01 mol/L NaCl with (a) and without (b) phosphate for 10 min (a1, b1), 5 h (a2, b2), and 10 h (a3, b3)[48]


Mouanga等[39]通过SVET研究了铈盐对铁/铝电偶腐蚀的抑制作用,并研究了铈盐浓度和阴离子对抑制效率和保护机制的影响。表明铈盐主要是通过降低阴极活性来抑制铁/铝电偶的腐蚀。

3 SVET在缓蚀剂性能评估中的应用

3.1 缓蚀效率的定量测定

缓蚀效率是衡量缓蚀剂性能的关键指标。SVET通过测量添加缓蚀剂前后金属表面离子电流密度的变化,可以准确地计算缓蚀效率。其计算原理主要是基于法拉第定律,即腐蚀电流与金属腐蚀速率成正比。与传统的失重法、电化学极化曲线法等缓蚀效率测定方法相比,SVET具有测量速度快、无需破坏样品、能够反映金属表面微区腐蚀情况等优点,为缓蚀剂性能的快速准确评估提供了有力手段[49]

Tedim等[50]采用SVET联合EIS技术研究了LDH转化膜对2024-T3铝合金在NaCl溶液中的保护作用。图6为其测试结果,同时通过SVET测量对其腐蚀过程中LDH膜的局部腐蚀特性进行定量分析。

图6

图6   AA2024-T3、LDH-NO3和LDH-VOx的SVET图中最高阳极电流密度的分布图(最大峰值高度)以及图中的平均电流密度[50]

Fig.6   AA2024-T3, LDH-NO3 and LDH-VOx have the highest anode current density distribution (maximum peak height) (a) and the average current density (b)[50]


3.2 缓蚀剂长期稳定性评估

缓蚀剂在实际应用中的长期稳定性至关重要。SVET能够在长时间内对金属表面的腐蚀活性进行实时监测,从而评估缓蚀剂的长期缓蚀性能。通过将金属样品浸泡在含有缓蚀剂的腐蚀介质中,利用SVET定期测量金属表面的离子电流密度分布,观察其随时间的变化趋势。如在研究用于钢铁防护的有机缓蚀剂的长期稳定性时,可通过SVET进行长期连续监测钢铁表面的腐蚀电流密度,进而表征缓蚀效果。通过分析不同时间点的电流分布图像,还可以了解缓蚀剂在长期使用过程中对金属表面腐蚀区域的缓蚀情况,以及是否出现局部失效等问题,为缓蚀剂的实际应用提供重要参考[51]。白云龙等[52]采用SVET分析考察硫脲基咪唑啉季铵盐(IM-S1)缓蚀剂对X80管线钢在3种不同pH的模拟油田水溶液中的缓蚀性能。结果表明:在pH7.2的测试条件下,管线钢表面吸附成膜性要优于其他两种测试条件。陈晓华等[53]采用扫描振动电极技术(SVET)原位研究钼酸钠对HRB400钢腐蚀活性的影响,结果表明:不含钼酸钠体系中试样的阴阳极电流密度较高,添加钼酸钠后,试样的电化学活性显著降低。此外,2种溶液体系中试样的阳极活性大于阴极活性,并且随着浸泡时间延长,局部阳极反应逐渐被削弱,发生腐蚀概率减小。

3.3 不同缓蚀剂性能对比

在缓蚀剂的研发和应用过程中,常常需要对多种缓蚀剂的性能进行对比筛选。SVET能够在相同的实验条件下,快速、准确地测量不同缓蚀剂作用下金属表面的腐蚀活性,从而直观地对比它们的缓蚀效果。利用SVET测量添加不同缓蚀剂后金属表面的电流密度分布,可以清晰地比较不同缓蚀剂的性能差异,为选择最合适的缓蚀剂提供科学依据。

Bastos等[54]围绕铬酸盐和磷酸盐对Fe的腐蚀抑制行为,采用OCP、SVET、电化学阻抗等手段进行了研究和表征。图7为其测试的离子电流图,添加磷酸盐后试样表面阴阳极电流下降不显著,这是由于磷酸盐胶状保护层沉积较慢,发生抑制作用的时间较长,Fe试样最终趋于均匀腐蚀;而添加铬酸盐后快速展现出抑制效果,具有较好的腐蚀抑制作用,Fe试样表面主要发生点蚀的短暂成核与快速修复。

图7

图7   纯铁暴露于0.1 mol/L NaCl下的离子电流图[54]

Fig.7   Ion current diagram (a) of pure iron exposed to 0.1 mol/L NaCl is blank; (b) is a zinc phosphate extract; (c) zinc chromate extract[54]


Bastos等[55]以商品涂层、Zn粉、纯Zn板为研究对象,以0.05 mol·L-1 NaCl为介质,通过SVET对两种无机缓蚀剂(Ce(NO3)3和La(NO3)3)、两种有机缓蚀剂(苯并三唑和2-巯基苯并噻唑)改性效果进行了评价。研究结果表明,试验所用缓蚀剂均可降低Zn的腐蚀,有机缓蚀剂效果最好。

4 SVET在新型缓蚀剂开发中的应用

4.1 缓蚀剂成分筛选与优化

在新型缓蚀剂的开发过程中,需要从众多的缓蚀剂中筛选出具有良好缓蚀性能的物质,并对其配方进行优化。SVET可以快速评估不同成分对金属腐蚀的抑制效果,为成分筛选提供高效的手段。研究人员通常会合成一系列具有不同结构或官能团的化合物作为潜在的缓蚀剂成分,然后利用SVET分别测量这些化合物在不同浓度下对金属表面离子电流密度的影响,进而获得缓蚀性能优异的缓蚀剂。

李向红团队[56]采用失重法、SVET和表面表征等评估了菜籽粕提取物(RME)对HCl介质中铝腐蚀的抑制性能。RME通过抑制阴极反应显著提高了电化学反应的电荷转移电阻。RME可以自发地吸附在铝表面形成保护膜,这种吸附行为与Langmuir吸附等温线模型一致。此外,这种低自由体积分数和自扩散系数的吸附膜可以强烈延缓HCl介质中铝的腐蚀,最高抑制效率为99.0%。

4.2 缓蚀剂协同作用研究

将多种缓蚀剂成分复配使用,利用它们之间的协同作用可以提高缓蚀效果。SVET能够深入研究缓蚀剂之间的协同作用机制,为优化复配缓蚀剂配方提供理论支持。通过SVET测量不同缓蚀剂单独使用以及复配使用时金属表面的电流密度分布和变化情况,可以分析缓蚀剂之间的相互作用方式和协同效应。

Coelho等[57]针对典型的铝/铜电偶模型,开展了SVET分析研究。在氯化钠溶液中,分别评估了苯并三氮唑(BTA)和氯化铈(CeCl3)单独使用及复配对Al/Cu模型的抑制作用,验证了缓蚀剂的协同作用。通过为其测得的SVET电流密度图,并采用紫外分光光度法和ToF-SIMS等补充技术来研究BTA分子的分解,并确定了BTA基/铈基缓蚀剂膜的化学成分。

4.3 智能缓蚀剂响应特性研究

智能缓蚀剂及涂层因其能够根据环境变化自动调节缓蚀性能而受到广泛关注,它们将在保护层出现缺陷和基体表面暴露时开始起作用,可以有效地抑制腐蚀,并使保护层的受损区域愈合。SVET可以实时监测智能缓蚀剂在不同环境条件下的响应特性,评估其智能调控能力,为智能缓蚀剂的性能优化和实际应用提供了重要数据支持。

曹发和团队[58]开发了一种氧化石墨烯/铈基金属有机框架多尺度结构并实现了双功能化负载(GO-CeMOF-P/M)的涂层,如图8所示,GOCeMOF-P/M均匀分散并且其与基体的协同作用显著提升了涂层的致密性,同时具备环境响应与主动防护能力,使涂层具有优异的稳定性与智能防护效果。基于SVET测试对GOCeMOF-P/M-EP涂层的主动防护性能进行量化评估,结果表明,该智能涂层的电流密度峰值在浸泡过程中下降且无扩散现象,表明其具备持续可靠的腐蚀防护能力。

图8

图8   GO-CeMOF-P/M复合材料制备示意图及SEM图像,引入划痕后EP和GO-CeMOF-P/M-EP涂层浸泡24 h的SVET电流密度图及盐雾结果[58]

Fig.8   Schematic diagram (a) and SEM image of Go-Cemof-P/M composite material preparation (b), SVET current density diagram and salt spray results of EP and (c) GO-CeMOF-P/M-EP coatings soaked for 24 h after scratch introduction (d)[58]


为减轻MA8镁合金的腐蚀,Gnedenkov等[59]以MA8镁合金为基体,在其表面制备了陶瓷型PEO涂层(20 μm厚),并获得了LDH层。如图9所示,该工作以苯并三氮唑为例,介绍了用缓蚀剂插入LDH的各种方法,比较了这些方法制备智能涂层的有效性,并证实了这些智能涂层在有人造缺陷情况下的自愈作用。对于具有PEO涂层的样品,SVET结果表明,随着时间的延长,缺陷位置出现的阳极区域(红色区域)不断扩大,说明具有高局部电流密度的区域所占面积随着浸泡时间延长而增加。PEO-LDH(BTA)样品的腐蚀速率大约比PEO样品低了30%。

图9

图9   PEO-LDH(BTA)样品的SEM-EDX图、SVET图及腐蚀机制示意图[59]

Fig.9   SEM-EDX diagram (a), SVET diagram (b) and corrosion mechanism diagram (c) of PEO-LDH (BTA) sample[59]


Tian等[60]以8-羟基喹啉为改性填料提高溶胶-凝胶法制得的硅烷基涂层的耐蚀性。采用SVET对涂层缺陷处进行了分析和研究,结果表明8-羟基喹啉可以有效阻止涂层缺陷处的腐蚀,降低腐蚀电流密度。

5 SVET技术未来发展方向

尽管SVET在缓蚀剂应用研究中具有较多优势,但未来仍面临一些挑战:

(1) 在技术改进方面,需要进一步降低震动对电极体系传质的影响[10,61~64],研发能够适应复杂体系(如多离子、高电阻溶液)的测量方法,降低设备成本并简化操作流程,以扩大其应用范围。

(2) 在缓蚀剂研究方面,未来可结合其他先进技术(如扫描电镜、能谱分析、分子动力学模拟[65~73]等),从多维度深入探究缓蚀剂在界面的作用机制。

6 研究成果总结

SVET作为一种先进的微区电化学测量技术,在缓蚀剂研究领域得到了广泛的应用:

(1) 在缓蚀剂作用机制研究方面,借助SVET技术,研究者成功揭示了金属/缓蚀剂界面电荷转移机制,清晰观察到缓蚀剂的吸附行为与成膜过程,为从微观层面理解缓蚀剂的作用原理提供了关键依据。

(2) 在缓蚀剂性能评估方面,利用SVET技术可以定量测定缓蚀效率,可靠评估缓蚀剂的长期稳定性,直观对比不同缓蚀剂的性能差异,为缓蚀剂的筛选和应用提供了科学、高效的手段。

(3) 在新型缓蚀剂开发方面,SVET技术为缓蚀剂成分筛选与优化提供了有力支撑,助力研究者深入探究缓蚀剂协同作用机制,有效评估智能缓蚀剂的响应特性,显著推动了新型、高效缓蚀剂的研发进程。

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为开发环境友好、高缓蚀效率的新型缓蚀剂,以桂圆壳生物质为碳源,通过煅烧法和水热法分别合成桂圆壳碳点 (longan shell-CDs,ls-CDs) 和氮掺杂桂圆壳碳点 (N-lsCDs)。在此基础上,本文通过FT-IR、XPS、TEM、电化学方法、荧光光谱分析 (FL) 和静态失重法等手段对其光学性质、结构组成和缓蚀性能进行了测定分析。结果表明:在1 mol&#x000b7;L<sup>-1</sup> HCl体系中,当ls-CDs和N-lsCDs的浓度为100和20 mg&#x000b7;L<sup>-1</sup>时,对Q235钢的缓蚀效率分别达到89.49%和92.41%。尤其是N-lsCDs,具有投加量低、原料废物利用、缓蚀性能优异的特点。极化曲线测试表明N-lsCDs为混合型抑制剂,并且N-lsCDs在碳钢表面的吸附符合Langmuir吸附等温式,同时存在物理吸附与化学吸附。利用生物质为原料制备环保新型缓蚀剂能够变废为宝,具有诱人的潜在应用前景。

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\n Lignin is a typical biological macromolecule with a three‐dimensional network structure and abundant functional groups. It has excellent ionic complexation ability and amphiphilic molecular structure characteristics. In this study, the carbon steel anticorrosion performance of sodium lignosulfonate (SLS) in an acid solution was evaluated using the weight loss method, electrochemical measurements, scanning vibration electrode technique (SVET), and surface characterization methods. SLS exhibited excellent corrosion inhibition efficiency for Q235 carbon steel in 1 mol·L\n ‐1\n HCl, reaching a maximum value of 98%. A low SLS concentration of 20 mg·L\n ‐1\n resulted in the maximum corrosion inhibition efficiency, which remained nearly constant at higher SLS concentrations. The SVET test demonstrated that the formation of an SLS adsorption film can impede corrosion. This study confirms the significance of the application of green biomass resources in the field of metal corrosion protection and green functional materials.\n

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Corrosion activities and related accidents are significant issues for marine facilities, leading to considerable economic losses. Waterborne epoxy (EP) coating has been seen as one of the optimal options for corrosion protection due to its stable properties and eco-friendliness (0 g/L volatile organic compounds). Nevertheless, several intrinsic deficiencies require improvement, such as fragile mechanical properties and defects (macro and micro), resulting in the continuous deterioration of comprehensive coating performances. In this work, a novel nanocomposite coating with mechanical enhancement, intelligent self-reporting, and active protection is fabricated by integrating the functionalized and compatible graphene oxide/cerium based metal-organic framework multiscale structure (GO-CeMOF-P/M). Notably, the homogenous dispersion of GO-CeMOF-P/M and its chemical interaction with the polymer matrix effectively reduces the defects resulting from solution volatilizing and enhances the compactness, which boosts the tensile strength (32.1 MPa/8.5 %) and dry adhesion force (5.8 MPa) of the coating. Additionally, the controllable responsiveness and release of multiscale nanocomposite within external environments endow intelligent active protection and self-reporting characteristics for the GO-CeMOF-P/M-EP coating, making it especially suitable for a variety of practical marine applications. Furthermore, following immersion of 80 d in the aggressive environment, <em>Z<sub>f</sub></em><sub>=0.01 Hz</sub> value of GO-CeMOF-P/M-EP coating is 1.2 &#x000D7; 10<sup>10</sup> &#x003a9; cm<sup>2</sup>, which is 164.4 times larger than that of EP coating (7.3 &#x000D7; 10<sup>7</sup> &#x003a9; cm<sup>2</sup>), demonstrating remarkably strengthened anti-corrosion ability. Consequently, by offering an intriguing design strategy, the current work anticipates addressing the inherent deficiencies of EP coating and facilitating its practicality and feasibility in real sea environments.

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The theory of ion transport in the vicinity of a vibrating probe is developed. It is shown that the convection loops produced by the probe will not affect the electrical current density, assuming that the action of the probe does not affect the sources of the current in the biological system. However, the convection loops will significantly alter the ion concentration gradients in the unstirred layer near a tissue or cell surface. The concentration gradients within each convection loop will be reduced, while the concentration gradients between the loops and outside of the loops will be increased relative to the gradients existing without the probe. As a consequence, the electrical potential gradients can be changed relative to the potential gradients existing in the absence of the convection caused by the probe. If the mobility of the ion species carrying the electrical current is greater than the average ion mobility in the medium, then a decrease in ion concentration gradient will be accompanied by an increase in electrical potential gradient, while an increase in concentration gradient will be accompanied by a decrease or even a reversal of electrical potential gradient. Thus, the electrical potential gradient measured by the probe will depend on the concentration gradient in the vicinity of the probe, which will depend in turn on the spatial relation of the convection loops to the probe. An example of the effect of the convection loops on ion concentration and electrical potential is obtained from the theory via a numerical computer calculation. Experimental tests of this theory are discussed.

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Chin. Soc. Corros. Prot., 2022, 42: 939

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雷然, 石成杰, 李向红.

槐米提取物对Al在HCl溶液中的缓蚀作用

[J]. 中国腐蚀与防护学报, 2022, 42: 939

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利用超声波提取法对槐米 (FSI) 进行提取得到槐米提取物 (FSIE),并采用失重法和电化学法研究了FSIE作为缓蚀剂对Al在1.0 mol/L HCl溶液中的缓蚀作用,同时通过红外光谱 (FTIR) 测定了FSIE及Al表面缓蚀膜层的官能团结构。FSIE对Al在1.0 mol/L HCl溶液中有明显的腐蚀抑制效果,缓蚀性能随着FSIE浓度增大而增强;温度升高,缓蚀性能减弱;当温度为20 ℃,FSIE浓度为500 mg/L时,缓蚀率&#x003b7;<sub>w</sub>达到了83.2%。FSIE在Al表面的吸附符合Langmuir吸附等温式,吸附作用类型为以物理吸附为主的物理和化学相结合的混合吸附。动电位极化曲线表明FSIE为阴极抑制型缓蚀剂,Nyquist图谱的高频区容抗弧随FSIE浓度的增大而明显增大,铝/酸界面的电荷转移电阻增大。从微观表面形貌可看出,在添加FSIE的HCl溶液中,Al表面的腐蚀程度和粗糙度明显减小。

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This is the first in a pair of papers describing the development of the computational corrosion analysis accomplished at the Naval Underwater Systems Center and the University of Connecticut over the past decade. This paper outlines the mathematical representation of the corrosion problem to be solved in terms of the partial differential equation which describe electric fields in a conductive medium and the boundary conditions which describe the nonlinear electrode kinetics of corroding metals.

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概述了扫描振动电极技术的基本原理,并重点对该技术在材料局部腐蚀、缓蚀剂和涂层性能评价等方面的应用进展进行了阐述,最后对其目前应用的局限性进行了总结。

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