新型高效咪唑希夫碱缓蚀剂对Q235钢在1 mol/L HCl溶液中的缓蚀作用
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Inhibition of Q235 Steel in 1 mol/L HCl Solution by a New Efficient Imidazolium Schiff Base Corrosion Inhibitor
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通讯作者: 林元华,E-mail:yhlin28@163.com,研究方向为油气钻井工艺和油井管材料
收稿日期: 2023-03-10 修回日期: 2023-04-16
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Corresponding authors: LIN Yuanhua, E-mail:yhlin28@163.com
Received: 2023-03-10 Revised: 2023-04-16
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作者简介 About authors
王鹏杰,男,1993年生,硕士生
以油酸、二乙烯三胺、碘代正丁烷和肉桂醛等为原料,在不同温度下进行酰胺化、脱水环化、季铵化等过程设计合成一种适用于酸洗工况的咪唑希夫碱(MIX)缓蚀剂,通过失重实验、电化学实验、理论模拟和表面分析等方法系统的探究了MIX在1.00 mol/L HCl溶液中对Q235钢的缓蚀性能及其缓蚀机理。结果表明:在浓度为2.00 mmol/L时,采用失重实验,电化学阻抗(EIS),动电位极化(Tafel)测得的缓蚀效率分别为98.64%,96.93%和99.15%,表明MIX在HCl环境中能够发挥优异的缓蚀性能。电化学实验和等温吸附模型表明,MIX是一种阴极型缓蚀剂,能够自发吸附在Q235钢表面,且遵循Langmuir吸附等温模型。MIX能够在Q235钢表面形成稳定的保护膜,进一步阻碍了腐蚀体系内电荷转移速率。XPS,EDS和FT-IR分析证实了MIX分子能够吸附在Q235钢表面,密度泛函理论(DFT)说明MIX的活性位点为苯基,咪唑环上的N原子,分子动力学(MD)进一步证实了MIX能够吸附在Q235钢表面。MIX在HCl环境中能够发挥优异的缓蚀性能,主要在于Q235钢表面形成了稳定的保护膜,降低了腐蚀体系内电荷转移速率。
关键词:
An imidazole Schiff base (MIX) corrosion inhibitor was synthesized via processes of amidation, dehydration cyclization, and quaternization at different temperatures with oleic acid, diethylenetriamine, n-butane iodide and cinnamaldehyde as raw material. The corrosion inhibition performance and mechanism of MIX on Q235 steel in 1.00 mol/L HCl were systematically investigated by means of mass loss measurement, electrochemical testing, and surface analysis methods, as well as theoretical simulations. The results showed that the corrosion inhibition efficiency determined by mass loss method, electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization (Tafel) were 98.64%, 96.93%, and 99.15%, respectively for adding a dose of MIX 2 mmol/L in the 2.00 mmol/L HCl solution, indicating that MIX can exhibit excellent corrosion inhibition performance in HCl environments. Electrochemical testing and isothermal adsorption models indicate that MIX is a cathodic corrosion inhibitor that can spontaneously adsorb on the surface of Q235 steel, following the Langmuir adsorption isotherm model. MIX can form a stable protective film on the surface of Q235 steel, further hindering the charge transfer rate within the corrosion system. XPS, EDS and FT-IR analysis confirmed that MIX molecules may be adsorbed on the surface of Q235 steel. Density functional theory (DFT) showed that the active site of MIX was phenyl, and the N atom on the imidazole ring. Molecular dynamics (MD) further confirmed that MIX may be adsorbed on the surface of Q235 steel. MIX can exhibit excellent corrosion inhibition performance in HCl environments, mainly due to the formation of a stable protective film on the surface of Q235 steel, which reduces the charge transfer rate within the corrosion system.
Keywords:
本文引用格式
王鹏杰, 宋昱灏, 樊林, 邓宽海, 李忠慧, 梅宗斌, 郭雷, 林元华.
WANG Pengjie, SONG Yuhao, FAN Lin, DENG Kuanhai, LI Zhonghui, MEI Zongbin, GUO Lei, LIN Yuanhua.
有机缓蚀剂的种类繁多,主要包括三嗪,咪唑,吡啶和曼尼希等缓蚀剂,咪唑啉含有较多的活性位点且具有易被分解,无污染的特点,因此成为研究的热点之一[14~16]。程玉山等[17]合成的水溶性咪唑啉酰胺缓蚀剂分子能够在1.00 mol/L HCl发挥优异的缓蚀性能,当浓度为15 mg/L,腐蚀速率仅有1.025 mm/a,缓蚀率高达96.8%,并通过量子化学揭示其缓蚀机理,咪唑啉酰胺缓蚀剂的能隙(ΔE)值均非常小,表明其活性非常强。因此,无论是给金属空d轨道提供电子,生成共价键,还是接受金属空轨道已有电子,生成反馈π键,都非常容易,综合的证明了其缓蚀剂的缓蚀能力。阳清正等[18]以油酸、羟乙基乙二胺和1, 6-二氯己烷为原料合成了双子型咪唑啉季铵盐,研究表明,当缓蚀剂的加入量为100 mg/L时,在40℃,5%NaCl饱和CO2水溶液中的缓蚀率达90.74%,电化学测试其缓蚀率达88%。陆原等[19]利用丙炔醇对硫脲基咪唑啉的侧链氨基进行改性,以提高咪唑啉抗CO2和H2S腐蚀的性能,结果表明硫脲基咪唑啉TAI和DPFTAI在不含H2S的条件下,两者的缓蚀效率均高于93%,当含有2000 mg/L H2S后,DPFTAI的缓蚀效率仍高达91.96%,且比TAI高出18.22%。李俊莉等[20]将2-氨基吡啶和肉桂醛合成席夫碱基吡啶,席夫碱基吡啶再与2-溴乙基磺酸钠合成席夫碱基吡啶季铵盐,在160℃和20%HCl的条件下,4% Shif-PyQA的腐蚀速率为63.91 g/(m2·h),均达到SY/T 5405—2019中相关指标要求,说明席夫碱基吡啶季铵盐具有较好的缓蚀作用。上述研究者对咪唑啉衍生物和咪唑啉季铵盐缓蚀剂进行了大量研究,在不同工况下也能发挥优异的缓蚀性能,特别是李俊莉合成席夫碱基吡啶,能够在高温强酸的条件下发挥优异的性能。因此,在此基础上将油酸咪唑啉季铵化后再与肉桂醛反应合成咪唑希夫碱缓蚀剂,并研究了其在1.00 mol/L HCl溶液中的缓蚀性能和缓蚀效率。
本实验从分子结构设计出发,综合了多种高效缓蚀剂的单体,设计合成了一种新型高效咪唑希夫碱缓蚀剂,通过FT-IR和NMR证实了其结构的合理性,通过失重实验,电化学实验和理论计算系统的讨论了MIX在1 mol/L HCl溶液中的缓蚀效果和缓蚀机理。
1 实验方法
失重和电化学所用的试样均为Q235钢,其化学成分为(质量分数,%):C≤0.17、 Mn≤1.4、 Si≤0.35、 S≤0.035、 P≤0.035,剩余为Fe。电化学实验试样规格为10 mm × 10 mm × 30.0 mm(工作面:100.00 mm2),失重实验试样规格为12 mm × 12 mm × 2 mm(工作面:144 mm2),试样各面用金相砂纸打磨至1200#,试样的工作面继续打磨至2000#,抛光后非工作面用环氧树脂包裹,工作面用无水乙醇清洗干净后,25℃干燥以备用[21]。所用试剂:将浓盐酸稀释至1.00 mol/L,再将MIX缓蚀剂分别配置成浓度为0.00、0.20、0.50、1.00和2.00 mmol/L的缓蚀溶液。
MIX缓蚀剂分子的合成原料主要包含油酸(AR)、二乙烯三胺(AR,99%)、二甲苯(AR,98%)、碘代正丁烷(99%)、肉桂醛(98%)。其合成路线如图1所示,将油酸(0.1 mol,28.24 g)加入三口烧瓶中,再加入二甲苯(40.00 mL),氮气排空气约10 min,缓慢加热至120℃,将二乙烯三胺(0.11 mol,11.34 g)至于恒压滴液漏斗中缓慢滴加(约20 min),滴加完毕后将温度升温至140℃反应2 h,进行酰胺化反应,再将温度升高至200℃左右进行环化、脱水,此过程使二甲苯在分水器中持续回流2 h,二乙烯三胺和水充分与产物相分离。待温度降低至140℃,将碘代正丁烷缓慢滴加进反应体系,温度维持约2 h。待温度降低至80℃,缓慢滴加肉桂醛(约15 min),反应2 h后,将产品直接进行减压精馏。
图1
在室温下,开路电位(OCP),电化学阻抗谱(EIS),动电位极化曲线(Tafel)均在辰华CHI660e工作站上进行,电化学测试采用传统的三电极系统:饱和氯化银为参比电极,1 cm2 Pt电极为辅助电极,Q235钢为工作电极。OCP测试参数:将电极浸入缓蚀溶液中,进行3600 s稳定测试。EIS测试参数:初始电压为VOCP, 频率范围104~10-2 Hz,振幅为0.005 V。Tafel测试参数:0.001 V/s扫描速率,电位扫描范围为VOCP± 250 mV[22]。
式中,Δw为试样的质量损失,mg;CR为腐蚀速率,mg·cm-2·h-1;A为试样的表面积,cm2;t为腐蚀时间,h;CR(0)为空白组的腐蚀速率,CR(i)为含缓蚀剂分子的腐蚀速率。
采用Spectrum One型傅里叶变换红外光谱仪对MIX分子进行表征,采用AVANCE 400核磁共振仪对MIX分子进行1H NMR和13C NMR分析。使用扫描电镜(Zeiss Evo 50 XVP model),Esprit 2.0(Germany)型扫描电子显微镜, ATR-FTIR (USA)和Thermo Fisher Scientific K-Alpha(USA)X射线光电子能谱技术在室温下对腐蚀过后的碳钢表面的吸附膜进行测定分析。
基于密度泛函理论(DFT),前线分子轨道利用Material studio 2017软件中的Dmol3模块进行计算,分子动力学(MD)则在Forcite模块中进行,先将Fe晶胞导入工作薄中并建立110面(厚度为1.2161 nm),再建立超胞,利用Adsorption Locator模块构建一个真空层厚度为3 nm并包含1个MIX分子的晶胞,先对整个体系能量优化后,再进行分子动力学优化[25]。
2 结果与分析
2.1 结构分析
图2
图3是MIX的NMR谱图。1H-NMR可知,δ(9.95)为-NH-的氢的特征峰,δ(3.40)和δ(3.75)为咪唑环中H的特征峰,δ(7.60)和δ(7.39)为苯的H特征峰,δ(5.32)为-C=C的H的特征峰,δ(1.29,1.33)为烷基链中H的特征峰。13C-NMR可知,其中δ(30.0)为烷基链中碳的特征峰,δ(128.6)为苯的碳特征峰,δ(128.5)为-C=C的碳特征峰。综上所述,根据MIX缓蚀剂分子和IR和NMR可知,缓蚀剂MIX已成功合成。
图3
图3
MIX在重水中NMR:1H-NMR和13C-NMR谱
Fig.3
NMR spectra of MIX in heavy water: (a) 1H-NMR, (b) 13C-NMR
2.2 电化学分析
在室温下,待电化学工作站稳定以后,采用三电极系统进行不同浓度下的OCP测试,时间为3600 s,如图4所示。从图4可知,当浓度为0.00 mmol/L时,OCP约为-0.458 V,当浓度为2.00 mmol/L时,OCP约为-0.477 V。在电极浸入腐蚀溶液之初,0.00 mmol/L的OCP值快速上升,出现较大的波动,是由于Q235钢表面与腐蚀介质剧烈反应,随着MIX分子的添加,OCP值波动均变小,说明缓蚀剂分子能够吸附在Q235钢表面,形成稳定的保护膜,随着时间的延长,OCP均处于相对稳定的状态。随着MIX缓蚀剂浓度的增加,OCP均向负方向移动,且空白与腐蚀溶液的OCP值相差小于25 mV,则可证明缓蚀剂MIX分子属于混合型缓蚀剂,同时抑制反应体系的阴极和阳极反应,从而降低了整个反应体系的腐蚀速率[30]。
图4
图4
Q235钢在不同MIX浓度溶液中的开路电位
Fig.4
OCP of Q235 steel in MIX solutions with different concentrations
图5
图5
Q235钢在不同浓度MIX溶液中Nyquist图及其等效电路
Fig.5
Nyquist (a), impedance module (b) and phase angle (c) plots of Q235 steel in MIX solutions with different concentrations and its equivalent circuit (d)
拟合后的电化学参数列于表1,极化阻抗RP和缓蚀效率η计算公式如下:
表1 Q235钢在MIX不同缓蚀溶液中EIS参数
Table 1
C mmol/L | Rs Ω·cm2 | Y0, f× 10-5 Ω-1·cm-2·sn | nf | Cf μF·cm2 | Rf Ω·cm2 | Y0, rct× 10-5 Ω-1·cm-2·sn | nrct | Cdl μF·cm2 | Rct Ω·cm2 | ηp | |
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0.00 | 8.59 | 2.45 | 0.99 | 10.37 | 1.48 | 12.46 | 0.81 | 33.32 | 17.14 | 0.0015 | / |
0.20 | 1.10 | 4.915 | 0.80 | 9.47 | 73.3 | 11.21 | 0.80 | 21.52 | 267.8 | 0.0047 | 92.04% |
0.50 | 1.41 | 15.26 | 0.79 | 7.87 | 411.1 | 3.66 | 0.74 | 18.72 | 76.84 | 0.0051 | 94.44% |
1.00 | 2.71 | 8.78 | 0.76 | 5.61 | 83.85 | 17.91 | 0.70 | 11.91 | 696.3 | 0.0038 | 96.52% |
2.00 | 2.46 | 19.45 | 0.72 | 3.67 | 790.3 | 8.44 | 0.71 | 8.32 | 95.37 | 0.0056 | 96.93% |
从表1可知,χ2为卡方,卡方值越小,说明拟合电路与Q235钢电极在缓蚀溶液中的机理相近或一致,表1中χ2的值均小于0.006,说明拟合电路和真实的缓蚀电路相近[33~35]。n为Q235钢表面不均匀的程度参数,nf和nrct的值均较小,说明MIX能够吸附在Q235钢表面,造成了Q235钢表面相对不均匀。随着MIX的添加,Rs的变化范围较小,可忽略不记。随着MIX浓度升高,Rf和Rst的值明显上升,这说明MIX分子能够吸附在Q235钢表面,还能降低腐蚀体系内的电荷转移速率,从而降低了Q235钢的腐蚀速率,CPE整体呈下降趋势,可能由于缓蚀剂MIX分子挤走了吸附在Q235钢表面的水分子等腐蚀介质,随MIX浓度的增加,缓蚀剂吸附在Q235钢表面的保护膜厚度增加引起的。
式中,
图6
图6
Q235钢在不同MIX缓蚀溶液中的动电位极化图
Fig.6
Potentiodynamic polarization diagram of Q235 steel in different MIX corrosion inhibition solutions
表2 极化曲线参数及缓蚀效率
Table 2
Concentration / mmol·L-1 | -bc mV·dec-1 | ba mV·dec-1 | η | ||
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0.00 | -0.478 | 3.5410 | 143.76 | 150.26 | / |
0.20 | -0.493 | 0.0827 | 147.95 | 158.05 | 97.66% |
0.50 | -0.484 | 0.0525 | 179.17 | 157.77 | 98.51% |
1.00 | -0.489 | 0.0332 | 201.65 | 145.53 | 99.06% |
2.00 | -0.493 | 0.0301 | 255.68 | 161.29 | 99.15% |
由表2可得,在浓度为0.00 mmol/L时,腐蚀电流密度为3.5410 mA·cm-2,当浓度为2.00 mmol/L时,腐蚀电流密度为0.0301 mA·cm-2,缓蚀效率可达99.15%,说明MIX能够发挥优异的缓蚀作用。随着浓度的增加,各腐蚀电流密度均大幅度减小,说明缓蚀剂分子能够有效吸附在碳钢表面,浓度越高,在Q235钢表面形成保护膜也就越稳定。MIX的各腐蚀电位与空白的腐蚀电位之差均小于85 mV,说明MIX分子是一种混合型缓蚀剂,同时抑制阴极和阳极反应。但随着MIX浓度的增加,Q235钢在缓蚀溶液中的腐蚀电位(Ecorr)向下移动,说明MIX属于抑制阴极为主的混合型缓蚀剂,从而降低了Q235钢的腐蚀速率[38~40]。
2.3 失重和吸附方程
表3 Q235钢在不同MIX缓蚀溶液中的失重参数
Table 3
MIX, 25oC / mmol·L-1 | CR / mg·cm-2·h-1 | η |
---|---|---|
0.00 | 14.20 ± 0.0011 | / |
0.20 | 0.97 ± 0.0006 | 93.70% |
0.50 | 0.63 ± 0.0009 | 95.91% |
1.00 | 0.35 ± 0.0005 | 97.73% |
2.00 | 0.21 ± 0.0009 | 98.64% |
为进一步确定MIX在Q235钢表面的具体吸附形式,进行等温方程理论分析。相关的文献已表明缓蚀剂分子一般通过物理或化学等方式吸附在金属表面,阻碍或延缓了腐蚀介质对金属的侵蚀,从而起到了一定的缓蚀效果[43]。通过拟合Langmuir、Freundlich、Temkin、El-Awady和Flory-Huggins吸附等温式,其计算公式如下。Langmuir吸附等温方程的线性相关系数均大于其他的等温吸附方程,说明MIX在Q235钢表面的吸附形式遵循Langmuir吸附等温方程:
图7
图7
Langmuir、El-Awady、Flory-Huggins、Freundlich和Temkin等温吸附曲线
Fig.7
Langmuir (a), El-Awady (b), Flory-Huggins (c), Freundlich (d) and Temkin (e) adsorption isotherm
根据图7中拟合的方程,可求得Kads,根据下式可进一步求得Gibbs自由能ΔGm:
2.4 Q235钢表面分析
图8为不同MIX浓度下失重后Q235钢表面形貌,在浓度为0.00 mmol/L时,腐蚀程度严重,腐蚀产物堆积在Q235钢表面,Q235钢表面粗糙,沟壑纵横。随着MIX浓度的增大,Q235钢表面的腐蚀程度逐渐的降低,表面也逐渐光滑,在浓度为2.00 mmol/L时,与空白相比较,腐蚀程度已大幅度降低,Q235碳钢表面的腐蚀程度与失重和电化学数据相匹配。
图8
图8
Q235钢在不同浓度MIX缓蚀溶液中失重后的表面形貌
Fig.8
Surface morphologies of Q235 steel after mass loss in MIX corrosion inhibition solutions with a concentration of 0.00 (a), 0.20 (b), 0.50 (c), 1.00 (d) and 2.00 (e) mmol/L
图9是Q235钢在2.0 mmol/L的缓蚀溶液中浸泡12 h后的EDS能谱,MIX缓蚀剂分子所含的元素均可在失重后的Q235钢表面检测到。其中,I的原子含量为0.33%,N的原子的含量为0.70%,证明MIX可吸附在Q235钢表面分布。
图9
图9
失重后的Q235钢表面和EDS能谱
Fig. 9
Surface morphology (a) and EDS spectrum (b) of Q235 steel after mass loss
图10是失重后Q235钢表面和纯MIX的FT-IR图,在3000和1500 cm-1左右,MIX的红外特征吸收峰均可以在Q235钢表面检测到,说明MIX能够吸附在Q235钢表面并形成稳定的保护膜,从而起到了一定的缓蚀作用。
图10
图10
失重后Q235钢表面和MIX的红外图
Fig.10
FTIR spectra of Q235 steel surface and MIX after mass loss
为探究Q235钢表面吸附膜的组成,对失重后的Q235钢进行XPS分析,从图11中的总谱可以看出,MIX缓蚀剂中所含元素都能够在Q235钢表面检测到,说明MIX能够吸附在其表面。从Fe能谱图中可以看出Q235钢在1.00 mol/L盐酸溶液被腐蚀,Fe基体形成Fe2+和Fe3+,MIX中的N元素可与Fe基体形成Fe-N键,说明MIX可与Q235钢发生络合反应。在C的谱图中,MIX分子中所携带的C-C/C=C均可以被检测到。在N能谱中,C-N和C=N的存在可进一步说明MIX中咪唑环能够吸附在碳钢表面。在O能谱中,Q235钢被腐蚀后,形成了Fe2+和Fe3+并吸附在Q235钢表面。
图11
图11
失重后的Q235钢表面的XPS能谱
Fig.11
XPS spectra of Q235 steel surface after mass loss: (a) XPS survey, (b) Fe 2p3/2, (c) C 1s, (d) N 1s, (e) O 1s
2.5 量子化学分析
分子轨道理论与缓蚀剂分子的缓蚀能力具有一定的相关性,对其缓蚀机理具有较大的研究意义[47]。图12为MIX分子经过结构优化和能量优化的结构图,图12a~d分别为分子结构,最高占据分子轨道(HOMO),最低空分子轨道(LUMO)和电子静态电势(ESP)。根据相关文献研究表明,EHOMO表明供电子能力,其值越大,越可能与Fe的3d轨道相结合;ELUMO表明接受电子的能力,其值越小,分子越容易接受电子。ΔE = ELUMO- EHOMO,ΔE代表缓蚀剂分子的反应活性,值越小,越容易发生相互作用[48]。从图12可知,MIX分子的供电子区域主要位于咪唑环环上的C-N键和C=N双键,除此之外,苯环即是供电子区和吸电子区,MIX分子即能与Fe的3d轨道作用,从而使缓蚀剂分子在金属表面能更有效地吸附[49]。ELUMO- EHOMO,Fe=4.883 eV的值大于ELUMO,Fe- EHOMO = 2.804 eV的值,MIX分子得电子能力与Fe作用能力强于其供电子与Fe作用能力,ΔE = ELUMO- EHOMO = -2.927 - (-3.054) = 0.127 eV,表明MIX分子活性高,可以与Fe发生较强的相互作用,具有优异的缓蚀效果。
图12
图12
MIX分子的分子结构、HOMO、 LUMO和ESP
Fig.12
Molecular structure (a), HOMO (b), LUMO (c) and ESP (d) of MIX molecule
图13
图13
MIX在Fe(110)上的最佳吸附形态
Fig.13
Optimal adsorption morphology of MIX on Fe (110): (a) side view, (b) top view
相关文献研究表明[52],缓蚀剂分子与Fe基的吸附能是判定该缓蚀剂是否具有良好缓蚀性能的重要参数,MIX与Fe(110)的吸附能的关系如下:
其中,
3 结论
(1) 通过分子设计合成了一种新型高效咪唑希夫碱缓蚀剂,并通过红外光谱和核磁共振证实了MIX缓蚀剂结构的合理性。
(2) MIX分子在1 mol/L HCl溶液中能够发挥优异的缓蚀作用,在浓度为2.0 mmol/L时,失重实验,EIS,极化曲线方法测得的缓蚀效率分别为98.64%,96.93%和99.15%。
(3) MIX分子是一种抑制阴极为主的混合型缓蚀剂且能够自发地吸附在Q235钢表面。
(4) DFT和MD证明了MIX分子能够稳定的吸附在Q235钢表面,MIX的活性位点主要包括:苯基大Π键、咪唑环上的C=N双键和阳离子N+。
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