E690钢在热带海洋大气环境下的初期腐蚀行为研究
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Corrosion Behavior of E690 Steel in Tropical Marine Atmosphere
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通讯作者: 吴敬权,E-mail:lengfeng402@163.com,研究方向为机械设计制造与海洋装备的腐蚀与防护
收稿日期: 2022-12-07 修回日期: 2023-03-01
基金资助: |
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Corresponding authors: WU Jingquan, E-mail:lengfeng402@163.com
Received: 2022-12-07 Revised: 2023-03-01
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作者简介 About authors
胡杰珍,女,1978年生,博士,副教授
在湛江高温、高湿和高盐的热带海洋大气环境下,对E690钢进行了15、30、90、180和360 d的暴晒实验,采用失重法和电化学方法,结合宏观和微观腐蚀形貌观察以及腐蚀产物分析,研究了E690钢在热带海洋大气环境下的初期腐蚀行为。结果表明,E690钢开始腐蚀速率较高,随着暴晒时间的延长,腐蚀速率不断降低,在暴晒90 d后腐蚀速率变化较小,腐蚀趋于稳定。在暴晒90 d后,Cr已经扩散到锈层中,提高了锈层的致密性,Ni促进了γ-FeOOH向α-FeOOH相的转化,E690钢的耐腐蚀性提高,腐蚀速率降低。
关键词:
The exposure tests of E690 steel were carried out in tropical marine atmosphere of high temperature, high humidity and high salt at Zhanjiang atmospheric corrosion test station for 15, 30, 90, 180 and 360 d. Meanwhile, the initial corrosion behavior of E690 steel in tropical marine atmosphere was studied by mass loss method and electrochemical measurement, combined with macroscopic and microscopic corrosion morphology observation and corrosion product analysis. The results showed that the corrosion rate of E690 steel was higher at the beginning, and then decreased with the prolongation of exposure time. After 90 d of exposure, the corrosion rate changed little and the corrosion tended to be stable. After 90 d of exposure, Cr has diffused into the rust scale, thus improving the compactness of the rust scale. The participation of Ni promotes the transformation of γ-FeOOH to α-FeOOH, which then improved the corrosion resistance of E690 steel and reduced its corrosion rate.
Keywords:
本文引用格式
胡杰珍, 蓝文杰, 邓培昌, 吴敬权, 曾俊昊.
HU Jiezhen, LAN Wenjie, DENG Peichang, WU Jingquan, ZENG Junhao.
本文以海洋平台用E690钢为实验材料,通过在湛江不同周期的暴晒实验,结合电化学分析和腐蚀形貌及产物分析,研究了其在热带海洋大气环境下的初期腐蚀行为,为E690钢在海洋环境中的开发和推广应用提供一定的数据支持。
1 实验方法
实验材料为某钢铁公司生产的E690钢,其化学成分 (质量分数,%) 为:C 0.15,Si 0.21,Mn 1.40,S 0.003,P 0.009,Cr 0.5,Mo 0.45,Ni 1.1,Al 0.025,Cu 0.25,Ti 0.015,V 0.03,Fe余量。试样加工尺寸为150 mm×100 mm×3 mm。试样工作表面用100#、500#、600#的砂纸进行逐级打磨,然后用无水乙醇和丙酮清洗,经冷风吹干后备用。
实验在湛江大气腐蚀试验站进行,开始时间为2017年12月,结束时间为2018年12月,取样周期为15、30、90、180和360 d。在暴晒试验场中安装PH-2ZJ型PH自动气象站对暴晒场地的主要环境参数进行了采集。暴晒场地为典型的亚热带气候,年平均温度为24 ℃,年平均湿度RH=88%,试样表面润湿时间为5884 h/a,Cl-平均沉积速率为57.6 mg·m-2·d-1。
用单反相机拍摄试样暴晒后的宏观形貌,暴晒试样的除锈按GB/T16545-2015规定的方法进行。试样微观形貌和元素分布采用Nova NanoSEM430型扫描电子显微镜 (SEM) 及其自带的能谱仪 (EDM) 进行观察、分析。采用X Per MRD型X射线衍射仪 (XRD) 来分析试样的锈层相组成。
电化学测试采用AUTOLAB电化学工作站,实验介质为3.5% (质量分数) 的NaCl溶液,工作电极为用环氧树脂封装的 E690钢试样,其工作面积为1 cm2,辅助电极为铂电极,参比电极为饱和甘汞电极 (SCE)。当开路电位稳定后,分别对试样进行动电位极化曲线测量和电化学阻抗测试。电化学阻抗在开路电位下进行,激励电压的幅值为10 mV;动电位扫描速率为5×10-4 V/s,扫描范围为-0.015 V~0.015 V (vs OCP)。
2 结果与讨论
2.1 腐蚀动力学分析
E690钢暴晒不同时间后的腐蚀速率如图1所示。从图中可以看出,在暴晒开始,15 d后,E690钢的腐蚀速率较高,为0.854 mm·a-1,随着暴晒时间的延长,腐蚀速率不断降低,在暴晒90 d后,腐蚀速率变化较小,腐蚀趋于稳定。
图1
图1
E690钢腐蚀速率随暴晒时间的变化曲线
Fig.1
Corrosion rate curve of E690 steel with exposure time
2.2 腐蚀形貌观察
图2为E690钢暴晒不同时间后的表面宏观腐蚀形貌。从图中可知,铁锈颜色随暴晒时间的延长由红棕色逐渐转变为红褐色,试样的表面腐蚀产物不断增多,腐蚀程度逐渐加重。
图2
图2
E690钢暴晒不同时间后表面宏观形貌
Fig.2
Surface macroscopic morphologies of E690 steel after exposure to sunlight for 15 d (a), 30 d (b), 90 d (c), 180 d (d) and 360 d (e)
图3为E690钢暴晒不同时间后的表面微观腐蚀形貌。暴晒15 d后,试样表面完全被腐蚀产物覆盖,同时可观察到有大量的腐蚀坑存在,氯离子容易通过腐蚀坑渗透到基体表面,腐蚀速率较快。随着暴晒时间的延长,在暴晒90 d后,锈层变得比较致密,而且没有观察到腐蚀坑的存在。在暴晒360 d后,腐蚀产物有分层现象产生,内锈层比较致密,外锈层呈现疏松结构。
图3
图3
E690钢暴晒不同时间后表面微观形貌
Fig.3
Surface microscopic morphologies of E690 steel after exposure to sunlight for 15 d (a), 30 d (b), 90 d (c),180 d (d) and 360 d (e)
图4
图4
E690钢暴晒90 d后锈层截面腐蚀形貌和元素分布
Fig.4
Corrosion morphologies (a) and element distribution (b-e) of the cross section of E690 steel after exposed for 90 d
图5
图5
E690钢暴晒360 d后锈层截面腐蚀形貌和元素分布
Fig.5
Corrosion morphologies (a) and element distri-bution (b-e) of the cross section of E690 steel after exposed for 360 d
2.3 表面腐蚀产物分析
图6
图6
E690钢在不同暴晒时间后腐蚀产物的XRD谱
Fig.6
XRD spectra of rust layer of E690 steel after exposed for different time
2.4 电化学分析
图7
图7
E690钢在不同暴晒周期下的极化曲线
Fig.7
Polarization curves of E690 steel after exposed for different time
表1 E690钢暴晒不同时间后的腐蚀电位和腐蚀电流
Table 1
Exposure time / d | Ecorr / mV | Icorr / μA |
---|---|---|
15 | -475.10 | 11.97 |
30 | -380.75 | 5.223 |
90 | -327.64 | 2.215 |
180 | -337.69 | 2.827 |
360 | -294.94 | 0.8578 |
图8为E690钢暴晒不同时间后的电化学阻抗谱,从图中可看出,随着暴晒时间的延长,E690钢的容抗弧在逐渐增大,这表明E690钢的耐蚀性随着暴晒时间的延长逐渐提高。采用图9所示的等效电路图对Nyquist图进行拟合,其中Rs、Rf、Rct分别代表溶液电阻、腐蚀产物膜电阻以及电荷转移电阻,CPE1和CPE2分别代表表面腐蚀产物膜电容和不同界面间的双电层电容。表2为等效电路图中各等效电子元件的拟合数值。从拟合数值可知,E690钢的Rf和Rct在暴晒开始都比较小,腐蚀速率较快,随着暴晒时间的延长,二者不断增大,腐蚀速率降低,在暴晒90 d后变化较小,腐蚀趋于稳定,Cr和Ni的存在提高了金属的耐腐蚀性。
图8
图8
E690钢暴晒不同时间后的Nyquist图
Fig.8
Electrochemical impedance spectroscopy and equivalent circuit of E690 steel at different exposure periods
图9
表2 电化学阻抗的数值拟合结果
Table 2
Exposure time / d | Rs Ω·cm2 | Rf Ω·cm2 | Rct Ω·cm2 |
---|---|---|---|
15 | 8.33 | 26.7 | 465 |
30 | 7.96 | 31.2 | 874 |
90 | 7.14 | 59.6 | 2766 |
180 | 7.27 | 60.1 | 2998 |
360 | 7.01 | 57.2 | 2831 |
3 结论
(1) E690钢在暴晒开始时,腐蚀速率较高,随着暴晒时间的延长,腐蚀速率不断降低,在暴晒90 d后,腐蚀速率变化较小,腐蚀趋于稳定。
(2) 在暴晒15 d后,E690钢的表面可观察到腐蚀坑的存在,随着暴晒时间的延长,腐蚀产物变的比较致密,暴晒360 d后,腐蚀出现分层,外锈层呈现疏松结构。
(3) 在暴晒90 d后,Cr已经扩散到锈层中,提高了锈层的致密性,Ni促进了γ-FeOOH向α-FeOOH相的转化,提高了E690钢的耐腐蚀性,腐蚀速率降低。
(4) 在暴晒前期,E690钢的电荷转移电阻较小,腐蚀电流密度较大,腐蚀速率较高;在暴晒时间90 d时,锈层中α-FeOOH含量增加,锈层对基体的保护作用增强,腐蚀电位正移,电荷转移电阻增大,腐蚀电流密度变小。
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[J].The microstructure of X80 pipeline steel welding joint, consisted of Fe<sub>3</sub>C and degenerated pearlite, was simulated by carburizing treatment. The effects of Fe<sub>3</sub>C and pearlite on the electrochemical properties of bainitic ferrite steel and localized corrosion occurrence regularity in Yingtan soil simulation solution were investigated by scanning Kelvin probe (SKP), scanning vibrating probe (SVP) and local electrochemical impedance spectroscopy (LEIS), combined with immersion test. It is demonstrated that the corrosion potential of degenerated pearlite is lower than bainitic ferrite, and decreases with increasing Fe<sub>3</sub>C content. Localized corrosion occurs on the surface of the carburized sample in Yingtan soil simulation solution. The anodic oxidation process is observed to be initiated on the carburized degenerated pearlite, whereas the cathodic reaction involving dissolved H<sup>+</sup> is on bainitic ferrite, and the anodic current density increases with increasing Fe<sub>3</sub>C concentration. As the ion contents of the soil simulation solution doubled, the anodic dissolution of degenerated pearlite increases, and the local impedance of the electrode decreases.
Fe3C和珠光体对低碳铁素体钢腐蚀电化学行为的影响
[J].通过对X80管线钢进行固体渗碳模拟焊接接头区域的Fe<sub>3</sub>C和退化珠光体组织,采用扫描Kelvin探针(SKP)、扫描振动参比电极(SVP)和局部电化学交流阻抗谱(LEIS)结合浸泡实验分析了Fe<sub>3</sub>C和珠光体对铁素体钢表面电化学性能以及在鹰潭土壤模拟溶液中的局部腐蚀发生规律的影响. 结果表明, 退化珠光体组织在空气(湿度为40\%, 温度为22 ℃)中的腐蚀电位低于贝氏体铁素体, 并且随着Fe<sub>3</sub>C含量的增加, 腐蚀电位降低; 渗碳试样在鹰潭模拟溶液中发生局部腐蚀,中心铁素体区为整个材料电偶腐蚀的阴极, 退化珠光体和退化珠光体/贝氏体铁素体区为阳极, 随着Fe<sub>3</sub>C含量的增加, 阳极溶解电流密度增大;模拟溶液各离子含量成倍增加后, 退化珠光体的阳极电流密度升高, 电化学交流阻抗值降低, 局部腐蚀效应增大.
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