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Journal of Chinese Society for Corrosion and protection  2016, Vol. 36 Issue (4): 328-334    DOI: 10.11902/1005.4537.2015.124
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Effect of Inclusions on Corrosion and Dissolution of Metallic Ions of Stainless Steel 304 in Simulated Tap Water
Yongli WANG,Li MA,Liangyin XIONG,Shi LIU()
Materials for Special Environment Department, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China
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Abstract  

Stainlesssteel 304 is being widely used in water supply system, and the dissolution of Cr6+ from materials of the system into tap water is one of the critical indexes of safety assessment. In the present work, different samples of stainless steel 304 components such as pipe, bar, plate, casting, and powder metallurgical product, were immersed in simulated tap water for 22 d, then the concentration of the dissolved Cr6+ in the water was determined by means of colorimetric of diphenylcarbazide with a spectrophotometer V-1800PC, while the microstructure of the samples before and after test was carefully examined by means of metallographic microscope MEF4A with image analysis system Q500 and SEM interms of morphology of grains, phase composition and distribution of inclusions etc. The results showed that the amount of dissolved Cr6+ versus time were quite different for sample to samples. The larger diameter and quantity of spherical inclusions in steels would be much favorable to the dissolution of Cr6+ for the same immersion period. In general, the spherical inclusions were complex oxides rich in Cr and Mn. In order to reveal the effect of MnO2 on the dissolution of Cr6+ from the steel, artificial inclusions of Cr2O3 and Cr2O3+MnO2 were introduced respectively into the steel by powder metallurgy, therewith the immersion test results showed that the dissolution of Cr6+ increased with the increasing amount of Cr2O3 and MnO2. These results confirm that the inclusions of Cr/Mn complex oxides play important role in the dissolution process of Cr6+, i.e. they are not only the source of Cr3+, but act also as oxidant to transform Cr3+ to Cr6+ in the Cl- contained solution. It can be inspired from these results that the Cr6+ dissolution could be significantly decreased by controlling the density and size of Cr/Mn oxides inclusions.

Key words:  stainless steel 304      hexavalent chromium      inclusion      Cr/Mn complex oxide     

Cite this article: 

Yongli WANG,Li MA,Liangyin XIONG,Shi LIU. Effect of Inclusions on Corrosion and Dissolution of Metallic Ions of Stainless Steel 304 in Simulated Tap Water. Journal of Chinese Society for Corrosion and protection, 2016, 36(4): 328-334.

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https://www.jcscp.org/EN/10.11902/1005.4537.2015.124     OR     https://www.jcscp.org/EN/Y2016/V36/I4/328

Sample C Mn P S Si Cr Ni Fe
GB/T 1220-1992 ≤0.07 ≤2.00 ≤0.035 ≤0.03 ≤1.00 17.0~20.0 8.00~11.00 Bal.
1#Casting 0.046 0.89 0.032 0.006 0.54 17.9 8.63 Bal.
2# Casting 0.042 1.05 0.037 0.007 0.63 18.2 8.34 Bal.
Plate 0.034 0.47 0.035 0.006 1.08 18.12 8.08 Bal.
Bar 0.050 1.43 0.030 0.006 0.47 18.20 8.45 Bal.
Pipe --- 0.68 --- --- 0.50 19.51 8.03 Bal.
Powder metallurgy --- 0.68 --- --- 1.39 19.97 9.70 Bal.
Table 1  Chemical compositions of pipe and powder metallurgy product by EDS analysis and other samples by X-ray fluorescence spectrum method (mass fraction / %)
Fig.1  Variations of the accumulation of dissolved Cr(VI) with time for different stainless steel 304 specimens
Fig.2  Crystalline morphologies of pipe (a), bar (b), plate (c), casting (d) and powder metallurgy (e) stainlesssteel 304 specimens
Fig.3  Morphologies of δ ferritic phase in bar (a), casting (b) and plate (c) stainless steel 304
Fig.4  Morphologies of σ phase in bar (a) and casting 2# (b) stainless steel 304
Fig.5  Distribution of inclusions in pipe (a), bar (b), plate (c), casting 1# (d), powder metallurgy (e) and casting 2# (f) specimens of stainless steel 304
Fig.6  BSE image of spherical inclusion in casting 2#
Fig.7  Variations of the accumulation of dissolved Cr(VI)with time for Ni-5%Cr2O3 and Ni-5%Cr2O3-5%MnO2 sinters
Fig.8  Variations of the accumulation of dissolved Cr(VI) with time for sinters with different contents of Cr2O3 and MnO2
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