FAILURE ANALYSIS OF PLUNGERS SPRAYED BY  Ni-BASE ALLOY ON HYDRAULIC FEEDBACK SUBSURFACE PUMP

J Chin Soc Corr Pro

2012, Vol. 32

Issue (1): 80-84 DOI:

Current Issue | Archive | Adv Search

FAILURE ANALYSIS OF PLUNGERS SPRAYED BY Ni-BASE ALLOY ON HYDRAULIC FEEDBACK SUBSURFACE PUMP

HU Chunlian¹, HOU Shanglin²

1. Alloy Powders Co., Ltd, Lanzhou University of Technology, Lanzhou 730050
2. School of Science, Lanzhou University of Technology, Lanzhou 730050

Download:

PDF(1726KB)
Export: BibTeX | EndNote (RIS)

Abstract The causes of failure of plungers sprayed by Ni-base alloy were investigated by means of scanning electron microscopy (SEM) and X-ray diffraction meter(XRD). The results indicate that sulfuration and oxidation corrosion occurs in Ni-base alloy coatings of plungers operating in S-O-C mixture condition in oil wells, the complicated loosing and peeling sulfide and oxide salt-like microstructure phase, such as CrS, Cr₃S₄, Ni₃S₂, FeS, NiO and other phase are produced to enlarge the diameter of the plungers and make the plungers match difficultly, the hardness of the coating surface remarkably decreases. The corrosion mechanism of Ni-base coatings was studied to prove that the sulfuration resistance and comprehensive applications are dramatically improved by adding Mo and Nb which can refine the grain size and have excellent sulfuration resistance.

Key words: hydraulic feedback subsurface pump failure of plungers Ni-base alloy for spray sulfuration corrosion

Received: 09 August 2010

ZTFLH:

TG113.231

Corresponding Authors: HU Chunlian E-mail: huchl2005@126.com

	Service

	E-mail this article
	Add to citation manager
	E-mail Alert
	RSS
	（）
	Articles by authors
	HU Chun-Lian
	HU Chun-Lian

Cite this article:

HU Chunlian, HOU Shanglin. FAILURE ANALYSIS OF PLUNGERS SPRAYED BY Ni-BASE ALLOY ON HYDRAULIC FEEDBACK SUBSURFACE PUMP. J Chin Soc Corr Pro, 2012, 32(1): 80-84.

URL:

https://www.jcscp.org/EN/ OR https://www.jcscp.org/EN/Y2012/V32/I1/80

[1] Song K L. Models for predicting operation of hollow rod pumping system [J]. J. Univ. Pet. China(Nat. Sci.), 2003, 27(5):88-91

    (宋开利.液力反馈型空心杆采油工艺系统工况预测模型分析[J].石油大学学报(自然科学版), 2003, 27(5): 88-91)

[2] Cui Z J, Hu H P. A new hydraulic feedback subsurface pump for viscous oil recovery[J]. China Pet. Mach., 2006, 34(9): 39-41

    (崔之健, 胡洪平. 新型空心液力反馈稠油泵及其结构优化设计[J].石油机械, 2006, 34(9): 39-41)

[3] Chen Z L , Zhao Y H, Huang X B. Development and application of salt prevention oil well pump in Wenliu oilfield[J].Drill. Prod. Technol., 2003, 26(06): 66-67

    (陈宗林, 赵玉华,黄学宾. 防盐抽油泵的研制及在文留油田的应用[J]. 钻采工艺, 2003,26(06): 66-67)

[4] Cui L F, Chu G L, Li C D. Application of soft plunger pump with hydraulic start-up in sand producing block[J]. Spec. Oil Gas Reserv., 2002, 9(5): 20-22

    (崔立峰, 褚贵良, 李春东.液力启动软柱塞抽油泵在出砂区块生产中的应用[J]. 特种油气藏, 2002,9(5): 20-22)

[5] Zhang F B, Hu C L, Chen S S. Influence of remelting processing on coating performance of plungers in petroleum pumps [J]. J. Lanzhou Univ.Technol., 2004, 30(3): 20-22

    (张富邦,胡春莲, 陈生圣. 重熔工艺对油田抽油泵柱塞涂层性能的影响[J].兰州理工大学学报, 2004, 30(3): 20-22)

[6] Hu C L, Hou S L, Zhang F B. Influence of welding technology on coating microstructure of self-fluxing alloy powders[J]. J. Lanzhou Univ. Technol., 2005, 31(4): 15-18

    (胡春莲, 侯尚林, 张富邦. 熔焊工艺对自熔合金涂层组织的影响[J].兰州理工大学学报, 2005, 31(4): 15-18)

[7] Hu C L，Hou S L , Zhang F B. Influence of property of self-fusible alloy powders on coating microstructure[J]. J. Lanzhou Univ. Technol., 2004, 30(1): 25-27

    (胡春莲, 侯尚林, 张富邦.自熔合金粉末性能对喷焊涂层组织的影响[J]. 兰州理工大学报, 2004,30(1): 25-27)

[8] Hou S L, Hu C L. Study on microstructure and oxidation-resistance of superalloy coating with Ni-base substituting for Co-base[J]. Powder Metall. Technol., 2004. 22(3): 138-141

    (侯尚林, 胡春莲. 镍代钴基高温合金涂层组织及抗氧化性能研究[J].粉末冶金技术, 2004. 22(3): 138-141)

[9] Jiang X X, Li S Z, Li S, et al. Corrosive Wear of Metals[M]. Beijing: Chemistry Industry Press, 2003

    (姜晓霞,李诗卓, 李曙等. 金属的腐蚀磨损[M]. 北京: 化学工业出版社, 2003)

[10] Wu Z B, Zhang H Q. Study on the ability to resist high temperature sulphidization corrosion of the deposited metal with Fe-Cr-Ni alloying system[J]. J. Taiyuan Univ. Technol., 2002, 33(1):64-67

     (吴仲斌, 张汉谦.Fe-Cr-Ni合金系统熔敷金属抗高温硫化腐蚀性能的研究[J].太原理工大学学报2002, 33(1): 64-67)

[11] Li T F. Temperature Oxidation and Corrosion of Metal[M]. Beijing: Chemistry Industry Press, 2003

(李铁藩.金属高温氧化与热腐蚀[M]. 北京: 化学工业出版社, 2003)

[12] Zhao P.Influence factors caused by H₂S[J]. Total Corros. Control, 2002, 16(3): 8-9

     (赵平.H₂S腐蚀的影响因素[J]. 全面腐蚀控制2002, 16(3): 8-9)

[13] Yang N H, Ke W, Zhang Y Sh. Corrosion resistance of composites of Fe-Cr-Ni with intermetallics formed in situ[J]. J.Chin. Soc. Corros. Prot., 1994, 14(3): 252-253

     (杨霓虹, 柯伟,张玉生. 原位生成金属间化合物/Fe-Cr-Ni复合材料的耐蚀性[J].中国腐蚀与防护学报1994, 14(3): 252-253)

[14] Shao R K. Inhibitory action and mechanism of sulfur and sulfuret on the carbon corrosion of the nickel-base alloy[J]. Acta Aeronaut. Astronaut. Sin., 2001, 22(2): 190-192

     (邵荣宽. 硫及硫化物对镍基合金碳蚀的抑制作用和机理[J]. 航空学报2001, 22(2):190-192)

No related articles found!

No Suggested Reading articles found!

Viewed

Full text

Abstract

Cited

Shared

Discussed