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Journal of Chinese Society for Corrosion and protection  2025, Vol. 45 Issue (6): 1517-1527    DOI: 10.11902/1005.4537.2025.040
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High-temperature Oxidation Behavior of Liquid-phase Fluorination Treated Ti45Al8.5Nb Alloy
ZHUANG Zhaotao, YAN Haojie, XIE Bing, GUI Ye, SUN Qingqing, WU Liankui(), CAO Fahe
School of Materials, Sun Yat-sen University, Shenzhen 518107, China
Cite this article: 

ZHUANG Zhaotao, YAN Haojie, XIE Bing, GUI Ye, SUN Qingqing, WU Liankui, CAO Fahe. High-temperature Oxidation Behavior of Liquid-phase Fluorination Treated Ti45Al8.5Nb Alloy. Journal of Chinese Society for Corrosion and protection, 2025, 45(6): 1517-1527.

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Abstract  

As an emerging lightweight, high-temperature structural material, TiAl alloy holds broad application prospects in the aerospace field. However, its insufficient oxidation resistance limits its further application. In this study, a novel solvothermal liquid-phase fluorination treatment technique was applied to introduce a fluorinated layer on the surface of Ti45Al8.5Nb alloy, in order to promote the in-situ growth of a dense Al2O3 oxide layer on the alloy surface, thereby enhancing its high-temperature oxidation resistance. The oxidation behavior, as well as the composition and structure of the oxide layer, of the Ti45Al8.5Nb alloy after liquid-phase fluorination treatment were investigated in air at 900 oC. The results indicated that the liquid-phase fluorination treatment can significantly reduce the oxidation rate of the Ti45Al8.5Nb alloy. After oxidation at 900 oC for 100 h, the weight gain of the fluorinated alloy decreased from 1.12 mg·cm-2 (for untreated ones) to 0.45 mg·cm-2. The treatment facilitated the formation of a continuous and protective dense scale Al2O3 on the alloy surface, effectively suppressing the inward diffusion of oxygen and thereby significantly enhancing the alloy's high-temperature oxidation resistance.

Key words:  TiAl alloy      liquid-phase fluorination treatment      fluoridation effect      high-temperature oxidation resistance     
Received:  04 February 2025      32134.14.1005.4537.2025.040
ZTFLH:  TG174  
Fund: National Natural Science Foundation of China(52271084);Natural Science Foundation of Guangdong Province(2021B1515020056);Songshan Lake Materials Laboratory Development Project(2022SLABFK06)
Corresponding Authors:  WU Liankui, E-mail: wulk5@mail.sysu.edu.cn

URL: 

https://www.jcscp.org/EN/10.11902/1005.4537.2025.040     OR     https://www.jcscp.org/EN/Y2025/V45/I6/1517

Fig.1  Schematic diagrams of the liquid-phase fluorination process
Fig.2  Surface morphologies of Ti45Al8.5Nb alloy after liquid-phase fluorination in NH₄F-ethylene glycol solutions containing 0% (a), 1% (b), 3% (c) and 5% (d) H2O
PointTiAlONF
133.6747.5210.345.263.21
230.9746.9010.787.903.45
333.8641.9113.188.102.95
431.2746.3010.728.533.18
Table 1  Chemical compositions of the marked points in Fig.2
Fig.3  XPS full spectrum (a) and high-resolution spectra of Ti 2p (b), Al 2p (c), Nb 3d (d), O 1s (e), and F 1s (f) for Ti45Al8.5Nb alloy after liquid-phase fluorination in anhydrous NH4F-ethylene glycol solution
Fig.4  XPS full spectrum (a) and high-resolution spectra of Ti 2p (b), Al 2p (c), Nb 3d (d), O 1s (e), and F 1s (f) for Ti45Al8.5Nb alloy after liquid-phase fluorination in NH4F-ethylene glycol solution containing 3%H2O
Fig.5  Oxidation kinetics curves at 900 oC for Ti45-Al8.5Nb alloy untreated and pre-fluorinated in NH4F-ethylene glycol solutions containing 0%, 1%, 3%, 5% H2O
Fig.6  XPS full spectrum (a) and high-resolution spectra of Ti 2p (b), Al 2p (c), Nb 3d (d), O 1s (e), and F 1s (f) for Ti45Al8.5Nb alloy pre-fluorinated in anhydrous NH4F-ethylene glycol solution after oxidation at 900 oC for 100 h
Fig.7  XPS full spectrum (a) and high-resolution spectra of Ti 2p (b), Al 2p (c), Nb 3d (d), O 1s (e), and F 1s (f) for Ti45Al8.5Nb alloy pre-fluorinated in NH4F-ethylene glycol solution containing 3%H2O after oxidation at 900 oC for 100 h
Fig.8  XRD patterns of Ti45Al8.5Nb alloy untreated (a) and pre-fluorinated in NH4F-ethylene glycol solutions containing 0% (b), 1% (c), 3% (d) and 5% (e) H2O after oxidation at 900 oC for 100 h
Fig.9  Surface morphologies of Ti45Al8.5Nb alloy untreated (a) and pre-fluorinated in NH4F-ethylene glycol solutions containing 0% (b), 1% (c), 3% (d), 5% (e) H2O after oxidation at 900 oC for 100 h
PointTiAlONb
112.4912.8972.661.96
29.1836.4352.302.09
312.4031.3154.911.38
410.8230.9256.811.45
513.6127.7156.452.23
Table 2  Chemical compositions of the marked points in Fig.9
Fig.10  Cross-sectional BSE images, corresponding EDS elements mappings and line scannings of Ti45Al8.5Nb alloy untreated (a-c) and pre-fluorinated in NH4F-ethylene glycol solutions containing 0% (d-f) and 3% (g-i) H2O after oxidation at 900 oC for 100 h
PointTiAlONb
136.2311.6950.121.96
28.4141.2747.982.34
334.653.8151.2010.34
427.4429.5123.9619.09
529.7137.9923.328.98
69.1240.8846.213.79
723.1928.8244.143.85
823.8329.6633.7212.79
930.3137.3921.4110.89
108.4831.2751.828.43
1126.1227.8134.0612.01
1236.8833.1020.539.49
Table 3  Chemical compositions of the marked points in Fig.10
Fig.11  Schematic diagrams of the mechanism of liquid-phase fluorination
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