|
|
|
| Preparation and Antimicrobial Properties of a Novel Cu-containing Ti-alloy |
DENG Yan1, PENG Zipiao2, LIU Yichao3,4, ZHONG Xiankang5( ) |
1 College of Petroleum and Natural Gas Engineering, Southwest Petroleum University, Chengdu 610500, China 2 Supervision Center, PetroChina Tarim Oilfield Branch, Korla 841000, China 3 Safety, Environmental Protection and Quality Supervision and Inspection Research Institute of Sichuan Qing Drilling and Exploration Engineering Co. Ltd. , Deyang 618300, China 4 Sichuan Cote Testing Technology Co. Ltd. , Deyang 618300, China 5 College of Chemical Engineering and Technology, Xi'an Jiaotong University, Xi'an 710049, China |
|
Cite this article:
DENG Yan, PENG Zipiao, LIU Yichao, ZHONG Xiankang. Preparation and Antimicrobial Properties of a Novel Cu-containing Ti-alloy. Journal of Chinese Society for Corrosion and protection, 2025, 45(6): 1649-1658.
|
|
|
Abstract Currently, oil well tubing and surface pipelines are facing severe risks of microbial corrosion (MIC). Microorganisms can multiply in fracturing fluids, drilling muds, and formation water, resulting in significant corrosion and clogging of oil well tubing and surface pipelines, and other accidents, which seriously affect oil and gas production and safety. Ti-alloy has the advantages of corrosion resistance and high strength, but its antimicrobial properties require further investigation. This article, a novel Cu-containing Ti-alloy TC18-0.5Cu was made by vacuum arc melting, which then subjected to 800 oC solid solution treatment (ST800), 800 oC SS treatment plus 580 oC aging treatments (ST800AG580), and 800 oC SS treatment plus 620 oC aging treatment, respectively. Futher, the antimicrobial performance of the three alloys was assessed in sulfate-reducing bacteria (SRB) containing artificial formation waters, meanwhile the growth of sulfate-reducing bacteria (SRB) was analyzed by surface morphology and biofilm thickness, and the bactericidal rate of the Ti-alloys was calculated based on the results of the confocal microscope shots. The results showed that the sterilization rate of the three copper-containing Ti-alloys with different heat treatments could reach more than 75%, suggesting that the heat treatment processes had no significant effect on their sterilization effect. The antimicrobial property of the copper-containing Ti-alloy is due to the fact that the Cu in the alloys is dissolved in the corrosive environment, and the Cu ions destroy the bacterial membrane of bacteria such as SRB, thus inhibiting the growth of bacteria. Furthermore, electrochemical tests revealed that the addition of a small amount of copper, combined with a suitable heat treatment process, also improved the corrosion resistance of the alloy.
|
|
Received: 08 January 2025
32134.14.1005.4537.2025.013
|
|
|
| Fund: CNPC Innovation Found(2021DQ02-0504) |
Corresponding Authors:
ZHONG Xiankang, E-mail: zhongxk@yeah.net
|
| [1] |
Smith J E, Chandler R B, Boster P L. Titanium drill pipe for ultra-deep and deep directional drilling [A]. SPE/IADC Drilling Conference [C]. Amsterdam, 2001
|
| [2] |
Pye D S, Holligan D, Cron C J, et al. The use of beta-c titanium for downhole production casing in geothermal wells [J]. Geothermics, 1989, 18: 259
|
| [3] |
Schutz R W, Watkins H B. Recent developments in titanium alloy application in the energy industry [J]. Mater. Sci. Eng., 1998, 243A: 305
|
| [4] |
Kane R D, Craig S, Venkatesh A. Titanium alloys for oil and gas service: A review [A]. Proceedings of the Corrosion 2009 [C]. Atlanta, 2009
|
| [5] |
Smith J, Jellison M, Wilson G, et al. Titanium drill pipe a viable option for short-radius horizontal drilling [Z]. Drilling Contractor, 2000, 34
|
| [6] |
Ronold K O, Stig W. Characteristic S-N curves for fatigue design of titanium risers [J]. OMAE, 2002. DOI: 10.1115/OMAE2002-28475
|
| [7] |
StandardInternational. Petroleum and natural gas industries-Materials for use in H2S-containing environments in oil and gas production-Part 3: cracking-resistant CRAs (corrosion-resistant alloys) and other alloys [S]. ISO, 2020
|
| [8] |
Zhang F, Wang H T, He Y J, et al. Case analysis of microbial corrosion in product oil pipeline [J]. J. Chin. Soc. Corros. Prot., 2021, 41: 795
|
|
(张 斐, 王海涛, 何勇君 等. 成品油输送管道微生物腐蚀案例分析 [J]. 中国腐蚀与防护学报, 2021, 41: 795)
|
| [9] |
Li X, Shang D Z, Yu H B, et al. Research progress on oil & gas pipeline corrosion induced by SRB [J]. Surf. Technol., 2021, 50(2): 211
|
|
(李 鑫, 尚东芝, 于浩波 等. 油气管道SRB腐蚀研究新进展 [J]. 表面技术, 2021, 50(2): 211)
|
| [10] |
Liu W, Li H L, Wu H X, et al. Mechanism of microbial film formation and its effect on material corrosion [J]. Global Mark., 2020, (17): 368
|
|
(刘 伟, 李洪林, 吴海旭 等. 微生物膜的形成机制及其对材料腐蚀的影响 [J]. 环球市场, 2020, (17): 368)
|
| [11] |
Yang J D, Xu F L, Hou J, et al. Research progress in microbial corrosion of metal materials and its prevention [J]. Equip. Environ. Eng., 2015, 12(1): 59
|
|
(杨家东, 许凤玲, 侯 健 等. 金属材料的微生物腐蚀与防护研究进展 [J]. 装备环境工程, 2015, 12(1): 59)
|
| [12] |
Shi X B, Xu D K, Yan M C, et al. Study on microbiologically influenced corrosion behavior of novel Cu-bearing pipeline steels [J]. Acta Metall. Sin., 2017, 53: 153
|
|
(史显波, 徐大可, 闫茂成 等. 新型含Cu管线钢的微生物腐蚀行为研究 [J]. 金属学报, 2017, 53: 153)
|
| [13] |
Cluff M A, Hartsock A, MacRae J D, et al. Temporal changes in microbial ecology and geochemistry in produced water from hydraulically fractured Marcellus shale gas wells [J]. Environ. Sci. Technol., 2014, 48: 6508
|
| [14] |
Mohan A M, Hartsock A, Bibby K J, et al. Microbial community changes in hydraulic fracturing fluids and produced water from shale gas extraction [J]. Environ. Sci. Technol., 2013, 47: 13141
|
| [15] |
Struchtemeyer C G, Davis J P, Elshahed M S. Influence of the drilling mud formulation process on the bacterial communities in thermogenic natural gas wells of the Barnett shale [J]. Appl. Environ. Microbiol., 2011, 77: 4744
|
| [16] |
Mao T, Yang H, Shi L. Analysis on corrosion of ground pipeline in Weiyuan shale gas field [J]. Chin. Eng. Oil Gas, 2019, 48(5): 83
|
|
(毛 汀, 杨 航, 石 磊. 威远页岩气田地面管线腐蚀原因分析 [J]. 石油与天然气化工, 2019, 48(5): 83)
|
| [17] |
Wang J W. Study on microstructure and properties of antibacterial Ti-Cu alloy [D]. Hefei: University of Science and Technology of China, 2019
|
|
(王杰闻. 抗菌Ti-Cu合金的组织与性能研究 [D]. 合肥: 中国科学技术大学, 2019)
|
| [18] |
Kolawole S K. Design and development of a novel antibacterial Cu-bearing TiZr-based alloy for biomedical applications [D]. Hefei: University of Science and Technology of China, 2021
|
|
(Kolawole S K. 新型医用抗菌含铜钛锆基合金的设计与开发 [D]. 合肥: 中国科学技术大学, 2021)
|
| [19] |
Peng C. Study on performance optimization of biomedical antibacterial Ti6AI4V-xCu alloy [D]. Hefei: University of Science and Technology of China, 2019
|
|
(彭 聪. 生物医用抗菌Ti6Al4V-xCu合金的性能优化研究 [D]. 合肥: 中国科学技术大学, 2019)
|
| [20] |
Chen M. Preparation of antibacterial Ti-Ag alloys and the effect of Ag existence form on the antibacterial property [D]. Shenyang: Northeastern University, 2015
|
|
(陈 棉. 抗菌Ti-Ag合金的制备及Ag的存在形式对抗菌性能的影响 [D]. 沈阳: 东北大学, 2015)
|
| [21] |
Puckett S D, Taylor E, Raimondo T, et al. The relationship between the nanostructure of titanium surfaces and bacterial attachment [J]. Biomaterials, 2010, 31: 706
|
| [22] |
Wang Z Q. Study of surface modification by Ag/Cu ion implantation into medical metallic materials [D]. Tianjin: Tianjin University, 2006
|
|
(王紫琴. Ag、Cu离子注入医用金属材料表面改性研究 [D]. 天津: 天津大学, 2006)
|
| [23] |
Inoue Y, Uota M, Torikai T, et al. Antibacterial properties of nanostructured silver titanate thin films formed on a titanium plate [J]. J. Biomed. Mater. Res., 2010, 92A: 1171
|
| [24] |
Rao T S, Kora A J, Anupkumar B, et al. Pitting corrosion of titanium by a freshwater strain of sulphate reducing bacteria (Desulfovibrio vulgaris) [J]. Corros. Sci., 2005, 47: 1071
|
| [25] |
Ma Z. Preparations and properties of antibacterial Cu-bearing biomedical titanium alloys [D]. Dalian: Dalian University of Technology, 2015
|
|
(马 政. 新型含铜抗菌钛合金的制备与性能研究 [D]. 大连: 大连理工大学, 2015)
|
| [26] |
Zhang E L, Wang X Y, Chen M, et al. Effect of the existing form of Cu element on the mechanical properties, bio-corrosion and antibacterial properties of Ti-Cu alloys for biomedical application [J]. Mater. Sci. Eng., 2016, 69C: 1210
|
| [27] |
Cai D G, Zhao X T, Yang L, et al. A novel biomedical titanium alloy with high antibacterial property and low elastic modulus [J]. J. Mater. Sci. Technol., 2021, 81: 13
|
| [28] |
NACE TM0194 Field monitoring of bacterial growth in oil and gas systems [S]. NACE, 2014
|
| [29] |
Yin L. Study on the performances of a new type of duplex stainless steel with high resistance to sulfate reducing bacteria induced corrosion [D]. Hefei: University of Science and Technology of China, 2021
|
|
(尹 路. 新型耐硫酸盐还原菌腐蚀双相不锈钢的性能研究 [D]. 合肥: 中国科学技术大学, 2021)
|
| [30] |
Li H N, Zhong X K, Hu J Y, et al. The inhibition of sulfate reducing bacteria adhesion and corrosion on the carbon steel surface using ZnO particles [J]. J. Adhes. Sci. Technol., 2023, 37: 270
|
| [31] |
Despax B, Saulou C, Raynaud P, et al. Transmission electron microscopy for elucidating the impact of silver-based treatments (ionic silver versus nanosilver-containing coating) on the model yeast Saccharomyces cerevisiae [J]. Nanotechnology, 2011, 22: 175101
|
| [32] |
Deng Y, Wang L L, Chen Y J, et al. Optimization of staining with SYTO 9/propidium iodide: interplay, kinetics and impact on Brevibacillus brevis [J]. BioTechniques, 2020, 69: 88
|
| [33] |
Deng Y. Optimization of bacterial cell viability assays with the fluorophores SYTO 9 and propidium iodide and its mechanism based on flow cytometry [D]. Guangzhou: Jinan University, 2020
|
|
(邓 颖. 基于流式细胞术的SYTO 9/PI细菌活性判定方法优化及其机理 [D]. 广州: 暨南大学, 2020)
|
| [34] |
Li L L. Study on microbial corrosion behaviour of coiled tebing [D]. Xi'an: Xi'an Shiyou University, 2022
|
|
(李磊磊. 连续管的微生物腐蚀行为研究 [D]. 西安: 西安石油大学, 2022)
|
| [35] |
Tkacz J, Minda J, Fintová S, et al. Comparison of electrochemical methods for the evaluation of cast AZ91 magnesium alloy [J]. Materials, 2016, 9: 925
|
| [36] |
Huang G T, Chan K Y, Fang H H P. Microbiologically induced corrosion of 70Cu-30Ni alloy in anaerobic seawater [J]. J. Electrochem. Soc., 2004, 151: B434
|
| [37] |
Javadian S, Yousefi A, Neshati J. Synergistic effect of mixed cationic and anionic surfactants on the corrosion inhibitor behavior of mild steel in 3.5%NaCl [J]. Appl. Surf. Sci., 2013, 285: 674
|
| [38] |
Jin G D, Qin H, Cao H L, et al. Synergistic effects of dual Zn/Ag ion implantation in osteogenic activity and antibacterial ability of titanium [J]. Biomaterials, 2014, 35: 7699
|
| [39] |
Yin L, Xu D K, Yang C G, et al. Effect of Cu and Ag on microbiologically influenced corrosion resistance of 2205 duplex stainless steel in sulfate reducing bacteria [J]. Surf. Technol., 2019, 48(7): 316
|
|
(尹 路, 徐大可, 杨春光 等. 银、铜复合添加对2205双相不锈钢耐硫酸盐还原菌腐蚀行为的影响 [J]. 表面技术, 2019, 48(7): 316)
|
| [40] |
Liu H W, Xu D K, Yang K, et al. Corrosion of antibacterial Cu-bearing 316L stainless steels in the presence of sulfate reducing bacteria [J]. Corros. Sci., 2018, 132: 46
|
| [41] |
Burghardt I, Lüthen F, Prinz C, et al. A dual function of copper in designing regenerative implants [J]. Biomaterials, 2015, 44: 36
|
| [42] |
Warnes S L, Caves V, Keevil C W. Mechanism of copper surface toxicity in Escherichia coli O157: H7 and Salmonella involves immediate membrane depolarization followed by slower rate of DNA destruction which differs from that observed for Gram-positive bacteria [J]. Environ. Microbiol., 2012, 14: 1730
|
| No Suggested Reading articles found! |
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
| |
Shared |
|
|
|
|
| |
Discussed |
|
|
|
|