低合金钢与双相不锈钢异种金属焊接接头组织和性能的研究

doi:10.11902/1005.4537.2021.047

中国腐蚀与防护学报

2022, Vol. 42

Issue (2): 295-300 DOI: 10.11902/1005.4537.2021.047

研究报告

本期目录 | 过刊浏览

低合金钢与双相不锈钢异种金属焊接接头组织和性能的研究

丁奕¹, 王力伟²(

), 刘德运¹, 王昕¹

^1.中国海洋大学材料科学与工程学院青岛 266100
^2.青岛大学机电工程学院青岛 266071

Microstructure and Properties of Dissimilar Metal Welded Joints of Low Alloy Steel and Duplex Stainless Steel

DING Yi¹, WANG Liwei²(

), LIU Deyun¹, WANG Xin¹

^1.School of Materials Science and Engineering, Ocean University of China, Qingdao 266100, China
^2.College of Mechanical and Electrical Engineering, Qingdao University, Qingdao 266071, China

全文: PDF(10879 KB) HTML

摘要:

采用2507超级双相不锈钢 (2507SDSS)、X80管线钢作为基材，使用熔化极气体保护焊 (MIG) 技术，制备了2507 SDSS/X80异种金属焊接接头。对异种金属焊接接头不同区域的微观组织结构进行表征，分析焊接接头的组织和性能。结果表明，在熔合界面与II型界面之间存在明显的Fe、Cr、Ni、Mo、Mn浓度梯度，稀释区具有最高的硬度。X80钢与焊缝金属构成电偶腐蚀，将加速低碳钢的腐蚀，是工业应用中的薄弱环节。

关键词 ：异种金属焊接, 双相不锈钢, 电偶腐蚀, 显微结构

Abstract：

Dissimilar metal welded joints of 2507 super duplex stainless steel (2507SDSS/X80) were prepared via metal inert gas welding (MIG) technology with 2507SDSS and X80 pipeline steel as raw and processed materials. The microstructure and properties of dissimilar metal welded joints were assessed by means of optical microscopy, SEM with EDS and microhardness tester, as well as electrochemical test in artificial seawater. Results show that obvious concentration gradients of Fe, Cr, Ni, Mo and Mn could be detected in the area between the fusion line and Type-II interface. The dilution zone has the highest hardness. Galvanic corrosion emerges for the couple of X80 steel and weld metal. In general, MIG welding filler ER2594 is suitable for welding the dissimilar metals of 2507SDSS super duplex stainless steel and low alloy in practical application.

Key words： dissimilar metal welding duplex stainless steel galvanic corrosion microstructure

收稿日期: 2021-03-10

ZTFLH:

TG172

基金资助:国家自然科学基金(51701102)

通讯作者: 王力伟 E-mail: ustbwangliwei@126.com

Corresponding author: WANG Liwei E-mail: ustbwangliwei@126.com

作者简介: 丁奕，男，1995年生，硕士生

	服务

	把本文推荐给朋友
	加入引用管理器
	E-mail Alert
	RSS
	作者相关文章
	丁奕
	王力伟
	刘德运
	王昕
44.8K

引用本文:

丁奕, 王力伟, 刘德运, 王昕. 低合金钢与双相不锈钢异种金属焊接接头组织和性能的研究[J]. 中国腐蚀与防护学报, 2022, 42(2): 295-300.
Yi DING, Liwei WANG, Deyun LIU, Xin WANG. Microstructure and Properties of Dissimilar Metal Welded Joints of Low Alloy Steel and Duplex Stainless Steel. Journal of Chinese Society for Corrosion and protection, 2022, 42(2): 295-300.

链接本文:

https://www.jcscp.org/CN/10.11902/1005.4537.2021.047 或 https://www.jcscp.org/CN/Y2022/V42/I2/295

图1 焊接接头尺寸示意图

图2 X80钢和2507SDSS基材及焊缝金相组织图

图3 焊接接头WM/2507 SDSS及WM/X80钢侧过渡区域组织

图4 WM/X80侧过渡区域EDS线扫描结果

图5 X80钢热影响区金相形貌

图6 焊接接头过渡区域显微硬度分布

图7 MIG焊接接头不同区域在人工海水环境中的极化曲线

1	Mendoza B I, Maldonado Z C, Albiter H A, et al. Dissimilar welding of superduplex stainless steel/HSLA steel for offshore applications joined by GTAW [J]. Engineering, 2010, 2: 520
2	Zhu R L, Zhang Z M, Wang J Q, et al. Review on SCC crack growth behavior of dissimilar metal welds for nuclear power reactors [J]. J. Chin. Soc. Corros. Prot., 2015, 35: 189
2	朱若林, 张志明, 王俭秋等. 核电异种金属焊接接头的应力腐蚀裂纹扩展行为研究进展 [J]. 中国腐蚀与防护学报, 2015, 35: 189
3	Liou H Y, Hsieh R I, Tsai W T. Microstructure and stress corrosion cracking in simulated heat-affected zones of duplex stainless steels [J]. Corros. Sci., 2002, 44: 2841
4	Ma H C, Liu Z Y, Du C W, et al. Stress corrosion cracking of E690 steel as a welded joint in a simulated marine atmosphere containing sulphur dioxide [J]. Corros. Sci., 2015, 100: 627
5	Sadeghian M, Shamanian M, Shafyei A. Effect of heat input on microstructure and mechanical properties of dissimilar joints between super duplex stainless steel and high strength low alloy steel [J]. Mater. Des., 2014, 60: 678
6	Zhou C S, Huang Q Y, Guo Q, et al. Sulphide stress cracking behaviour of the dissimilar metal welded joint of X60 pipeline steel and Inconel 625 alloy [J]. Corros. Sci., 2016, 110: 242
7	Zhang Y, Qin Z X, Xu H J, et al. Corrosion resistance of dissimilar metal joints of economic ferritic stainless steel and weathering steel [J]. J. Chin. Soc. Corros. Prot., 2012, 32: 115
7	张勇, 覃作祥, 许鸿吉等. 经济型铁素体不锈钢与耐候钢异种金属接头的耐蚀性能 [J]. 中国腐蚀与防护学报, 2012, 32: 115
8	Yi H W, Hu H H, Chen C F, et al. Corrosion behavior and corrosion inhibition of dissimilar metal welds for X65 steel in CO₂-containing environment [J]. J. Chin. Soc. Corros. Prot., 2020, 40: 96
8	伊红伟, 胡慧慧, 陈长风等. CO₂环境下油酸咪唑啉对X65钢异种金属焊缝电偶腐蚀的抑制作用研究 [J]. 中国腐蚀与防护学报, 2020, 40: 96
9	Wang J, Lu M X, Zhang L, et al. Effect of welding process on the microstructure and properties of dissimilar weld joints between low alloy steel and duplex stainless steel [J]. Int. J. Miner. Metall. Mater., 2012, 19: 518
10	Bettahar K, Bouabdallah M, Badji R, et al. Microstructure and mechanical behavior in dissimilar 13Cr/2205 stainless steel welded pipes [J]. Mater. Des., 2015, 85: 221
11	Ramirez A J, Lippold J C, Brandi S D. The relationship between chromium nitride and secondary austenite precipitation in duplex stainless steels [J]. Metall. Mater. Trans., 2003, 34A: 1575
12	Ramirez A J, Brandi S D, Lippold J C. Secondary austenite and chromium nitride precipitation in simulated heat affected zones of duplex stainless steels [J]. Sci. Technol. Weld. Join., 2004, 9: 301
13	Geng S N, Sun J S, Guo L Y, et al. Evolution of microstructure and corrosion behavior in 2205 duplex stainless steel GTA-welding joint [J]. J. Manuf. Process., 2015, 19: 32
14	Yang Y H, Yan B, Li J, et al. The effect of large heat input on the microstructure and corrosion behaviour of simulated heat affected zone in 2205 duplex stainless steel [J]. Corros. Sci., 2011, 53: 3756
15	Eghlimi A, Shamanian M, Raeissi K. Effect of current type on microstructure and corrosion resistance of super duplex stainless steel claddings produced by the gas tungsten arc welding process [J]. Surf. Coat. Technol., 2014, 244: 45
16	Nelson T W, Lippold J C, Mills M J. Investigation of boundaries and structures in dissimilar metal welds [J]. Sci. Technol. Weld. Join., 1998, 3: 249
17	Nelson T W, Lippold J C, Mills M J. Nature and evolution of the fusion boundary in ferritic-austenitic dissimilar metal welds—Part 2: On-cooling transformations [J]. Weld. Res., 2000, 79: 267
18	Mohseni P, Solberg J K, Karlsen M, et al. Investigation of mechanism of cleavage fracture initiation in intercritically coarse grained heat affected zone of HSLA steel [J]. Mater. Sci. Technol., 2012, 28: 1261
19	Wang L W, Liang J M, Li H, et al. Quantitative study of the corrosion evolution and stress corrosion cracking of high strength aluminum alloys in solution and thin electrolyte layer containing Cl^- [J]. Corros. Sci., 2021, 178: 109076
20	Ramkumar K D, Thiruvengatam G, Sudharsan S P, et al. Characterization of weld strength and impact toughness in the multi-pass welding of super-duplex stainless steel UNS 32750 [J]. Mater. Des., 2014, 60: 125
21	Hou J, Peng Q J, Takeda Y, et al. Microstructure and stress corrosion cracking of the fusion boundary region in an alloy 182-A533B low alloy steel dissimilar weld joint [J]. Corros. Sci., 2010, 52: 3949
22	Hajiannia I, Shamanian M, Kasiri M. Microstructure and mechanical properties of AISI 347 stainless steel/A335 low alloy steel dissimilar joint produced by gas tungsten arc welding [J]. Mater. Des., 2013, 50: 566

[1]	蔡建敏, 关蕾, 李雨. 不同表面防护处理的6016铝合金/DC01碳钢电偶腐蚀行为研究[J]. 中国腐蚀与防护学报, 2022, 42(2): 281-287.
[2]	王炳钦, 张晓莲, 雍兴跃, 周欢, 高新华. 舰船海水管系中紫铜/钢制管道耦接后电偶腐蚀的数值模拟研究[J]. 中国腐蚀与防护学报, 2022, 42(2): 200-210.
[3]	雷哲缘, 汪毅聪, 胡骞, 黄峰, 刘静. 组织配分对2002双相不锈钢点蚀萌生及扩展的影响[J]. 中国腐蚀与防护学报, 2021, 41(6): 837-842.
[4]	刘泉兵, 刘宗德, 郭胜洋, 肖毅. 5083铝合金与30CrMnSiA钢在不同Cl^-浓度中电偶腐蚀行为的研究[J]. 中国腐蚀与防护学报, 2021, 41(6): 883-891.
[5]	汪毅聪, 胡骞, 黄峰, 刘静. 组织配分对双相不锈钢微区极化行为及点蚀抗性的影响[J]. 中国腐蚀与防护学报, 2021, 41(5): 667-672.
[6]	苍雨, 黄毓晖, 翁硕, 轩福贞. 环境变量对核电汽轮机转子钢焊接接头电偶腐蚀性能的影响[J]. 中国腐蚀与防护学报, 2021, 41(3): 318-326.
[7]	左勇, 秦越强, 申淼, 杨新梅. Cr²⁺/Cr³⁺对FLiNaK熔盐体系电偶腐蚀抑制行为及机理研究[J]. 中国腐蚀与防护学报, 2021, 41(3): 341-345.
[8]	王欣彤, 陈旭, 韩镇泽, 李承媛, 王岐山. 硫酸盐还原菌作用下2205双相不锈钢在3.5%NaCl溶液中应力腐蚀开裂行为研究[J]. 中国腐蚀与防护学报, 2021, 41(1): 43-50.
[9]	于浩冉, 张文丽, 崔中雨. 4种镁合金在Cl^--NH₄⁺-NO₃^-溶液体系中的腐蚀行为差异研究[J]. 中国腐蚀与防护学报, 2020, 40(6): 553-559.
[10]	丁清苗, 秦永祥, 崔艳雨. 大气环境中飞机构件的电偶腐蚀研究[J]. 中国腐蚀与防护学报, 2020, 40(5): 455-462.
[11]	伊红伟, 胡慧慧, 陈长风, 贾小兰, 胡丽华. CO₂环境下油酸咪唑啉对X65钢异种金属焊缝电偶腐蚀的抑制作用研究[J]. 中国腐蚀与防护学报, 2020, 40(2): 96-104.
[12]	白苗苗, 白子恒, 蒋立, 张东玖, 姚琼, 魏丹, 董超芳, 肖葵. H62黄铜/TC4钛合金焊接件腐蚀行为研究[J]. 中国腐蚀与防护学报, 2020, 40(2): 159-166.
[13]	武栋才,韩培德. 中温时效处理对SAF2304双相不锈钢耐蚀性的影响[J]. 中国腐蚀与防护学报, 2020, 40(1): 51-56.
[14]	黄宸,黄峰,张宇,刘海霞,刘静. 高强耐候钢焊接接头电偶腐蚀行为研究[J]. 中国腐蚀与防护学报, 2019, 39(6): 527-535.
[15]	丰涵,宋志刚,吴晓涵,李惠,郑文杰,朱玉亮. 022Cr25Ni7Mo4N双相不锈钢选择性腐蚀行为与两相组织的关系研究[J]. 中国腐蚀与防护学报, 2019, 39(2): 138-144.

Viewed

Full text

Abstract

Cited

Shared

Discussed