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中国腐蚀与防护学报  2020, Vol. 40 Issue (6): 569-576    DOI: 10.11902/1005.4537.2019.133
  研究报告 本期目录 | 过刊浏览 |
再生水水质因素对铸铁管道的腐蚀研究
贾世超1, 高佳祺1, 郭浩1, 王超2, 陈杨杨2, 李旗2, 田一梅1()
1.天津大学环境科学与工程学院 天津 300350
2.天津生态城水务投资建设有限公司 天津 300467
Influence of Water Quality on Corrosion of Cast Iron Pipe in Reclaimed Water
JIA Shichao1, GAO Jiaqi1, GUO Hao1, WANG Chao2, CHEN Yangyang2, LI Qi2, TIAN Yimei1()
1. School of Environmental Science and Engineering, Tianjin University, Tianjin 300350, China
2. Tianjin Eco-City Water Investment & Construction Co. , Ltd, Tianjin 300467, China
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摘要: 

基于再生水管道 (无内衬球墨铸铁管) 腐蚀模拟实验装置,选取pH、总硬度、SO42-和Cl-等开展多水质因素腐蚀实验,采用电化学测试方法和挂片失重法,研究了再生水管道的瞬时腐蚀速率、平均腐蚀速率与腐蚀垢层阻抗特性的变化规律。结果表明,电化学测试所得瞬时腐蚀速率、挂片失重法所得平均腐蚀速率与腐蚀垢层阻抗变化规律具有一致性。正交试验结果表明,水质因素对球墨铸铁管腐蚀影响程度排序为:pH>总硬度>SO42->Cl-;偏酸性、低硬度的水体更易造成管道腐蚀,且水体低pH对管道腐蚀最为明显;偏碱性的水体在减少管壁腐蚀的同时,促进管道形成管垢保护管壁;阴离子浓度越高,垢层扩散阻抗值越小,垢层越不稳定。

关键词 再生水管道腐蚀瞬时腐蚀速率平均腐蚀速率腐蚀垢层阻抗    
Abstract

In view of the complexity of the corrosion for reclaimed water pipe, the corrosion behavior of coupons of reclaimed water pipe (ductile iron pipe without lining) in collected reclaimed waters with varying pH, total hardness, SO42-- and Cl--content was characterized by means of weight loss measurement, potentiodynamic polarization measurement and electrochemical impedance spectroscopy. The results indicated that: the instantaneous corrosion rate obtained by electrochemical test and the average corrosion rate obtained by weight loss method of the coupons are consistent with the variation of corrosion scale resistance. The orthogonal experimental results show that the effect degree of water parameters on corrosivity of reclaim waters may be ranked corresponding to the following order: pH>total hardness>SO42->Cl-. The slightly acidic water with low hardness was apt to cause corrosion of the pipeline coupon, and the water of low pH value presented the most obvious effect on the corrosion of the pipeline coupon. The alkalescent water could promote the formation of scales on the pipeline coupons so that to act as a protective scale for the substrate. However, the higher the anion concentration of waters, the smaller the diffusion impedance of the scale, and the more unstable the scale.

Key wordsreclaimed water    corrosion of pipeline    instantaneous corrosion rate    average corrosion rate    corrosion layer impedance
收稿日期: 2019-08-27     
ZTFLH:  TG172.5  
基金资助:国家自然科学基金(51478307)
通讯作者: 田一梅     E-mail: ymtian_2000@126.com
Corresponding author: TIAN Yimei     E-mail: ymtian_2000@126.com
作者简介: 贾世超,女,1991年生,博士生

引用本文:

贾世超, 高佳祺, 郭浩, 王超, 陈杨杨, 李旗, 田一梅. 再生水水质因素对铸铁管道的腐蚀研究[J]. 中国腐蚀与防护学报, 2020, 40(6): 569-576.
Shichao JIA, Jiaqi GAO, Hao GUO, Chao WANG, Yangyang CHEN, Qi LI, Yimei TIAN. Influence of Water Quality on Corrosion of Cast Iron Pipe in Reclaimed Water. Journal of Chinese Society for Corrosion and protection, 2020, 40(6): 569-576.

链接本文:

https://www.jcscp.org/CN/10.11902/1005.4537.2019.133      或      https://www.jcscp.org/CN/Y2020/V40/I6/569

ParameterValueaParameterValue
pH7.0±0.3Total hardness / mg·L-1250±50
Turbidity (NTU)112±10TDS / mg·L-1820±30
SO42- / mg·L-1200±30Total phosphorus / mg·L-10.1~0.2
Cl- / mg·L-1160±40Ammonia nitrogen / mg·L-10.017±0.003
表1  再生水厂出水水质指标
Group IDTotal hardness(CaCO3 / mg·L-1)SO42-mg·L-1Cl-mg·L-1pH
1100501506
21001502007.5
31002502509
4200502009
52001502506
62002501507.5
7300502507.5
83001501509
93002502006
表2  正交试验方案表
Test itemTest method
pHHash HQ300 water quality rapid measuring instrument
Total hardnessEDTA complexometric titration
SO42-Ion chromatography
Cl-Silver nitrate titration
表3  水质检测项及方法
图1  电解池构造图
图2  动态循环再生水中金属腐蚀实验装置
图3  瞬时腐蚀速率随时间的变化
Range analysis itemTotal hardness CaCO3 / mg·L-1SO42- / mg·L-1Cl- / mg·L-1pH
K10.618280.524960.574220.66142
K20.606620.599370.582280.60037
K30.512610.613180.581010.47572
k10.206090.174990.191410.22047
k20.202210.199790.194070.20012
k30.170890.204390.193670.15857
Range0.035200.024800.002700.06190
表4  瞬时腐蚀速率极差分析表
图4  正交试验阻抗分析Nyquist图
图5  正交试验阻抗分析Bode图
图6  等效电路
Group ID

Rs

Ω·cm2

Rf

Ω·cm2

W-R

Ω·cm2

W-T

Ω·cm2

W-PC F·cm-2
175.26234.6177.558.870.360646.41×10-9
2120.7141.8170.315.560.326876.23×10-9
344.35148.8194.259.360.432418.25×10-9
469.46278.8247.167.680.327044.97×10-9
5130.1103.6158.5369.40.438591.08×10-8
671.25168.3173.969.550.363778.82×10-9
745.39223.5215.1196.10.482735.65×10-9
859.5158.3265.4132.40.343547.37×10-9
975.4150.4183.5128.20.448721.13×10-8
表5  等效电路拟合结果
图7  正交试验阻抗值变化
Group IDTotal hardness (CaCO3·mg·L-1)SO42-mg·L-1Cl-mg·L-1pHW-R
1100501506177.5
21001502007.5170.3
31002502509194.2
4200502009247.1
52001502506158.5
62002501507.5173.9
7300502507.5215.1
83001501509265.4
93002502006183.5
K1542.1640616.9519.4---
K2579.5593.8600.9559.1---
K3664551.8567.8707.1---
k1180.7213.33205.63173.13---
k2193.17197.93200.3186.37---
k3221.33183.93189.27235.7---
Range40.6329.416.3762.57---
表6  Warburg阻抗影响因素的极差分析计算
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