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Journal of Chinese Society for Corrosion and protection  2017, Vol. 37 Issue (1): 23-28    DOI: 10.11902/1005.4537.2016.168
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Hot Corrosion of T91 Steel in Molten Mixture of KCl+Na2SO4+K2SO4
Guangming LIU1(),Kangsheng LIU1,Xiaofei MAO2,Zhongping WAN2,Jianhang HUANG1,Mingming YU3,Yuankui WANG3
1 School of Materials Science and Engineering, Nanchang Hangkong University, Nanchang 330063, China
2 Guodian Science and Technology Research Institute, Wuhan 430066, China
3 Material Research Institute, Dongfang Boiler Group Co., Ltd., Zigong 643001, China
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Abstract  

The hot corrosion behavior of T91 steel in molten salts of 10%KCl+10%K2SO4+80%Na2SO4was studied at 600, 650 and 700 ℃ respectively. The microstructure and composition of the corrosion products were characterized by scanning electron microscope/energy dispersive spectroscope (SEM/EDS) and X-ray diffraction (XRD). Mass loss was observed at various temperatures during the tests, especially disastrous mass loss occurred at 650 and 700 ℃. The main corrosion product was identified as Fe3O4 after corrosion at 600 ℃. However, the corrosion products spalled off seriously during the hot corrosion at 650 and 700 ℃. The residual corrosion products were rich in S, which was the main reason for serious spallation of the corrosion products. Cl existed in the molten salts could react with Cr2O3 to form volatile CrO2Cl2, which accelerated the hot corrosion process.

Key words:  T91 steel      hot corrosion      KCl+K2SO4+Na2SO4 melt     
Received:  15 September 2016     
Fund: Supported by National Science Fundation of China (51161022), Science and Technology Foundation of Department of Education of Jiangxi Province (DB201301133 and 201301050) and Guodian Science and Technology Project (2016-02)

Cite this article: 

Guangming LIU,Kangsheng LIU,Xiaofei MAO,Zhongping WAN,Jianhang HUANG,Mingming YU,Yuankui WANG. Hot Corrosion of T91 Steel in Molten Mixture of KCl+Na2SO4+K2SO4. Journal of Chinese Society for Corrosion and protection, 2017, 37(1): 23-28.

URL: 

https://www.jcscp.org/EN/10.11902/1005.4537.2016.168     OR     https://www.jcscp.org/EN/Y2017/V37/I1/23

Fig.1  Hot corrosion kinetics curves of T91 steel at 600, 650 and 700 ℃
Fig.2  XRD patterns of T91 steel after hot corrosion at 600, 650 and 700 ℃
Fig.3  Surface morphologies of T91 steel after hot corrosion at 600 ℃ (a), 650 ℃ (b) and 700 ℃ (c) and EDS results of positions 1 (d), 2 (e), 3 (f), 4 (g), 5 (h) and 6 (i)
Fig.4  Cross sections T91 steel after hot corrosion for 6 h at 600 ℃ (a), 650 ℃ (b) and 700 ℃ (c) and EDS results of positions 1 (d), 2 (e), 3 (f) and 4 (g)
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